高壓膠管接頭總成構造(zao)和性能的(de)關(guan)聯(lian)
1、橡膠軟管總成
1)高(gao)壓(ya)(ya)(ya)膠(jiao)(jiao)管由內(nei)(nei)膠(jiao)(jiao)層(ceng)、提高(gao)層(ceng)和(he)外膠(jiao)(jiao)層(ceng)構成(如(ru)圖例),內(nei)(nei)膠(jiao)(jiao)層(ceng)立即與(yu)液(ye)壓(ya)(ya)(ya)油觸(chu)碰,故(gu)規定在(zai)長期性(xing)(xing)(xing)運(yun)行狀態下不可受液(ye)體浸蝕,能補(bu)漏。在(zai)提高(gao)層(ceng)功(gong)效下會承擔(dan)一(yi)定工作壓(ya)(ya)(ya)力。因而,宜選(xuan)用丁腈橡膠(jiao)(jiao),除塑(su)膠(jiao)(jiao)粒(li)外,危(wei)害性(xing)(xing)(xing)能的關(guan)鍵要素也(ye)有內(nei)(nei)膠(jiao)(jiao)層(ceng)的強(qiang)度(du)、薄(bo)厚(hou)(hou)(hou)(hou)(hou)和(he)永(yong)久(jiu)性(xing)(xing)(xing)形(xing)(xing)變量。強(qiang)度(du)和(he)永(yong)久(jiu)性(xing)(xing)(xing)形(xing)(xing)變量對密封(feng)(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能危(wei)害非常大。一(yi)般強(qiang)度(du)高(gao)、縮小后的永(yong)久(jiu)性(xing)(xing)(xing)形(xing)(xing)變量小,密封(feng)(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能則越好。一(yi)般是(shi)在(zai)70~85邵氏硬度(du),縮小永(yong)久(jiu)性(xing)(xing)(xing)形(xing)(xing)變50%時(shi)。內(nei)(nei)膠(jiao)(jiao)層(ceng)薄(bo)厚(hou)(hou)(hou)(hou)(hou)建(jian)議是(shi)為1.5~2.5mm,太厚(hou)(hou)(hou)(hou)(hou)會在(zai)壓(ya)(ya)(ya)扣(kou)時(shi)提升其流動率,導(dao)致(zhi)不必(bi)要的膠(jiao)(jiao)在(zai)接頭(tou)芯套與(yu)橡膠(jiao)(jiao)軟管的觸(chu)碰內(nei)(nei)孔內(nei)(nei)沉(chen)積(ji),減少商品流通橫截面;過薄(bo)會在(zai)壓(ya)(ya)(ya)扣(kou)時(shi)被壓(ya)(ya)(ya)裂(lie)。另(ling)外內(nei)(nei)膠(jiao)(jiao)層(ceng)壁厚(hou)(hou)(hou)(hou)(hou)勻(yun)稱(cheng)性(xing)(xing)(xing)也(ye)很重要。假如(ru)薄(bo)厚(hou)(hou)(hou)(hou)(hou)不勻(yun),縮小后會導(dao)致(zhi)一(yi)面裂(lie)斷、一(yi)面堆膠(jiao)(jiao)。內(nei)(nei)膠(jiao)(jiao)層(ceng)表層(ceng)出現的浮銹也(ye)是(shi)危(wei)害性(xing)(xing)(xing)能品質的關(guan)鍵要素。
2)高壓(ya)(ya)(ya)膠(jiao)管(guan)關鍵借助提高層(ceng)來(lai)承(cheng)受力(li)(li)。手工(gong)編(bian)織橡膠(jiao)軟管(guan)是(shi)靠膠(jiao)漿與(yu)內(nei)外黏膠(jiao)粘緊,因(yin)為同(tong)一(yi)手工(gong)編(bian)織層(ceng)內(nei)不(bu)(bu)銹(xiu)鋼(gang)絲(si)中間(jian)(jian)的(de)互相觸(chu)碰,在(zai)承(cheng)擔(dan)氣體壓(ya)(ya)(ya)力(li)(li)的(de)時(shi)候會因(yin)分別伸(shen)縮式不(bu)(bu)一(yi)而導(dao)致不(bu)(bu)銹(xiu)鋼(gang)絲(si)彼此之(zhi)間(jian)(jian)的(de)摩(mo)擦而危害其使用(yong)性(xing)能。而螺旋波紋管(guan)是(shi)由盤繞方(fang)位不(bu)(bu)一(yi)樣(yang)的(de)雙(shuang)(shuang)層(ceng)產生(sheng)一(yi)個(ge)工(gong)作中層(ceng),在(zai)雙(shuang)(shuang)層(ceng)中間(jian)(jian)有正中間(jian)(jian)膠(jiao),因(yin)而同(tong)一(yi)工(gong)作中層(ceng)的(de)雙(shuang)(shuang)層(ceng)不(bu)(bu)銹(xiu)鋼(gang)絲(si)中間(jian)(jian)沒有交接點。因(yin)此 不(bu)(bu)容易(yi)在(zai)承(cheng)擔(dan)氣體壓(ya)(ya)(ya)力(li)(li)時(shi)同(tong)于(yu)不(bu)(bu)銹(xiu)鋼(gang)絲(si)間(jian)(jian)的(de)交叉式彎折而產生(sheng)應力(li)(li)或磨擦磨壞。故使用(yong)性(xing)能好,能承(cheng)擔(dan)髙壓(ya)(ya)(ya)。
3)高(gao)壓膠管的外膠層粘在提高(gao)層上起維護功效,一般選用氯丁膠。應留意避(bi)免(mian) 其脆化開裂(lie)而危害全(quan)部(bu)橡(xiang)膠軟管的使用壽命(ming)。