1、橡膠軟管總成
1)高壓(ya)(ya)膠(jiao)(jiao)管由內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)、提(ti)高層(ceng)和(he)外(wai)(wai)膠(jiao)(jiao)層(ceng)構(gou)成(如圖例),內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)立(li)即與液壓(ya)(ya)油(you)觸(chu)碰,故(gu)規定在(zai)(zai)長期性(xing)(xing)運(yun)行狀(zhuang)態(tai)下(xia)不(bu)可(ke)受(shou)液體浸(jin)蝕(shi),能(neng)(neng)補漏。在(zai)(zai)提(ti)高層(ceng)功(gong)效(xiao)下(xia)會承擔一定工作(zuo)壓(ya)(ya)力。因而,宜選用丁(ding)腈橡膠(jiao)(jiao),除(chu)塑膠(jiao)(jiao)粒外(wai)(wai),危(wei)害性(xing)(xing)能(neng)(neng)的(de)(de)關(guan)鍵(jian)要(yao)素也有內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)的(de)(de)強(qiang)度(du)、薄厚(hou)(hou)和(he)永(yong)久性(xing)(xing)形變(bian)量(liang)(liang)。強(qiang)度(du)和(he)永(yong)久性(xing)(xing)形變(bian)量(liang)(liang)對密封(feng)性(xing)(xing)性(xing)(xing)能(neng)(neng)危(wei)害非常大。一般(ban)強(qiang)度(du)高、縮小(xiao)后(hou)(hou)的(de)(de)永(yong)久性(xing)(xing)形變(bian)量(liang)(liang)小(xiao),密封(feng)性(xing)(xing)性(xing)(xing)能(neng)(neng)則越(yue)好。一般(ban)是(shi)在(zai)(zai)70~85邵(shao)氏硬度(du),縮小(xiao)永(yong)久性(xing)(xing)形變(bian)50%時。內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)薄厚(hou)(hou)建議是(shi)為1.5~2.5mm,太厚(hou)(hou)會在(zai)(zai)壓(ya)(ya)扣時提(ti)升其流動率,導致不(bu)必(bi)要(yao)的(de)(de)膠(jiao)(jiao)在(zai)(zai)接頭芯套與橡膠(jiao)(jiao)軟管的(de)(de)觸(chu)碰內(nei)(nei)(nei)孔內(nei)(nei)(nei)沉積,減少商品流通橫(heng)截面;過薄會在(zai)(zai)壓(ya)(ya)扣時被(bei)壓(ya)(ya)裂。另外(wai)(wai)內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)壁厚(hou)(hou)勻稱性(xing)(xing)也很重(zhong)要(yao)。假如薄厚(hou)(hou)不(bu)勻,縮小(xiao)后(hou)(hou)會導致一面裂斷、一面堆膠(jiao)(jiao)。內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)表層(ceng)出現的(de)(de)浮銹(xiu)也是(shi)危(wei)害性(xing)(xing)能(neng)(neng)品質的(de)(de)關(guan)鍵(jian)要(yao)素。
2)高壓膠管(guan)關鍵借助提(ti)高層(ceng)來承(cheng)受力。手工(gong)編(bian)(bian)織(zhi)橡膠軟管(guan)是靠膠漿與內(nei)外黏膠粘緊,因(yin)為同一(yi)手工(gong)編(bian)(bian)織(zhi)層(ceng)內(nei)不(bu)銹(xiu)鋼絲(si)中(zhong)(zhong)間的(de)互相觸(chu)碰,在承(cheng)擔氣(qi)體壓力的(de)時候會因(yin)分別伸縮(suo)式不(bu)一(yi)而(er)(er)導致不(bu)銹(xiu)鋼絲(si)彼此之(zhi)間的(de)摩擦而(er)(er)危害(hai)其使用性能(neng)。而(er)(er)螺旋波紋管(guan)是由盤繞方位(wei)不(bu)一(yi)樣(yang)的(de)雙層(ceng)產(chan)生(sheng)一(yi)個工(gong)作中(zhong)(zhong)層(ceng),在雙層(ceng)中(zhong)(zhong)間有(you)正中(zhong)(zhong)間膠,因(yin)而(er)(er)同一(yi)工(gong)作中(zhong)(zhong)層(ceng)的(de)雙層(ceng)不(bu)銹(xiu)鋼絲(si)中(zhong)(zhong)間沒(mei)有(you)交接點(dian)。因(yin)此 不(bu)容易在承(cheng)擔氣(qi)體壓力時同于不(bu)銹(xiu)鋼絲(si)間的(de)交叉式彎折而(er)(er)產(chan)生(sheng)應力或磨擦磨壞。故使用性能(neng)好,能(neng)承(cheng)擔髙(gao)壓。
3)高壓膠(jiao)管(guan)的(de)外(wai)膠(jiao)層粘在提高層上起維護功效(xiao),一(yi)般選用(yong)氯丁膠(jiao)。應(ying)留意避免 其脆化開(kai)裂而危害(hai)全(quan)部橡膠(jiao)軟管(guan)的(de)使用(yong)壽(shou)命。