1、橡膠軟管總成
1)高(gao)壓(ya)(ya)膠(jiao)(jiao)(jiao)(jiao)管由內膠(jiao)(jiao)(jiao)(jiao)層、提(ti)高(gao)層和外(wai)膠(jiao)(jiao)(jiao)(jiao)層構成(如圖例(li)),內膠(jiao)(jiao)(jiao)(jiao)層立即與液壓(ya)(ya)油觸碰,故規定在(zai)(zai)長期(qi)性運行狀(zhuang)態下不可(ke)受液體(ti)浸蝕,能(neng)(neng)補(bu)漏。在(zai)(zai)提(ti)高(gao)層功(gong)效下會承擔(dan)一定工作壓(ya)(ya)力。因而,宜選用丁腈橡(xiang)膠(jiao)(jiao)(jiao)(jiao),除(chu)塑膠(jiao)(jiao)(jiao)(jiao)粒外(wai),危(wei)害性能(neng)(neng)的(de)關鍵(jian)要(yao)素(su)也有(you)內膠(jiao)(jiao)(jiao)(jiao)層的(de)強(qiang)度(du)、薄(bo)厚(hou)(hou)和永(yong)久(jiu)性形(xing)變(bian)(bian)量(liang)。強(qiang)度(du)和永(yong)久(jiu)性形(xing)變(bian)(bian)量(liang)對(dui)密封性性能(neng)(neng)危(wei)害非(fei)常大。一般強(qiang)度(du)高(gao)、縮(suo)小(xiao)后(hou)的(de)永(yong)久(jiu)性形(xing)變(bian)(bian)量(liang)小(xiao),密封性性能(neng)(neng)則越好。一般是(shi)在(zai)(zai)70~85邵氏硬度(du),縮(suo)小(xiao)永(yong)久(jiu)性形(xing)變(bian)(bian)50%時。內膠(jiao)(jiao)(jiao)(jiao)層薄(bo)厚(hou)(hou)建議是(shi)為1.5~2.5mm,太厚(hou)(hou)會在(zai)(zai)壓(ya)(ya)扣時提(ti)升其流動率(lv),導致不必要(yao)的(de)膠(jiao)(jiao)(jiao)(jiao)在(zai)(zai)接頭(tou)芯套與橡(xiang)膠(jiao)(jiao)(jiao)(jiao)軟(ruan)管的(de)觸碰內孔(kong)內沉(chen)積,減少(shao)商(shang)品(pin)流通橫截面;過薄(bo)會在(zai)(zai)壓(ya)(ya)扣時被(bei)壓(ya)(ya)裂(lie)。另外(wai)內膠(jiao)(jiao)(jiao)(jiao)層壁厚(hou)(hou)勻稱性也很重要(yao)。假如薄(bo)厚(hou)(hou)不勻,縮(suo)小(xiao)后(hou)會導致一面裂(lie)斷、一面堆膠(jiao)(jiao)(jiao)(jiao)。內膠(jiao)(jiao)(jiao)(jiao)層表層出現的(de)浮銹(xiu)也是(shi)危(wei)害性能(neng)(neng)品(pin)質的(de)關鍵(jian)要(yao)素(su)。
2)高壓膠(jiao)管(guan)關(guan)鍵(jian)借助(zhu)提高層(ceng)(ceng)來承(cheng)(cheng)受力(li)(li)。手工編織(zhi)(zhi)橡膠(jiao)軟(ruan)管(guan)是靠膠(jiao)漿與內外黏(nian)膠(jiao)粘緊,因(yin)為同(tong)一手工編織(zhi)(zhi)層(ceng)(ceng)內不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)中(zhong)間(jian)(jian)的(de)互相(xiang)觸碰,在承(cheng)(cheng)擔(dan)(dan)氣(qi)體(ti)壓力(li)(li)的(de)時(shi)候會因(yin)分別伸縮式(shi)不(bu)一而導致不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)彼此之間(jian)(jian)的(de)摩擦(ca)而危(wei)害其(qi)使(shi)用(yong)性(xing)能(neng)。而螺旋(xuan)波紋管(guan)是由盤繞方位(wei)不(bu)一樣的(de)雙層(ceng)(ceng)產生(sheng)一個工作中(zhong)層(ceng)(ceng),在雙層(ceng)(ceng)中(zhong)間(jian)(jian)有正中(zhong)間(jian)(jian)膠(jiao),因(yin)而同(tong)一工作中(zhong)層(ceng)(ceng)的(de)雙層(ceng)(ceng)不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)中(zhong)間(jian)(jian)沒(mei)有交(jiao)接(jie)點。因(yin)此 不(bu)容易在承(cheng)(cheng)擔(dan)(dan)氣(qi)體(ti)壓力(li)(li)時(shi)同(tong)于不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)間(jian)(jian)的(de)交(jiao)叉(cha)式(shi)彎折而產生(sheng)應(ying)力(li)(li)或磨擦(ca)磨壞。故使(shi)用(yong)性(xing)能(neng)好(hao),能(neng)承(cheng)(cheng)擔(dan)(dan)髙壓。
3)高壓膠管(guan)的外膠層粘在(zai)提高層上起(qi)維護功(gong)效,一般選用氯丁膠。應留意避免 其脆化(hua)開裂而危害全部橡膠軟(ruan)管(guan)的使(shi)用壽(shou)命。