高壓膠管接頭總(zong)成(cheng)構造和性(xing)能的(de)關聯(lian)
1、橡膠軟管總成
1)高(gao)壓(ya)(ya)(ya)膠(jiao)(jiao)(jiao)管(guan)由內膠(jiao)(jiao)(jiao)層(ceng)(ceng)、提高(gao)層(ceng)(ceng)和(he)外(wai)膠(jiao)(jiao)(jiao)層(ceng)(ceng)構(gou)成(如圖(tu)例),內膠(jiao)(jiao)(jiao)層(ceng)(ceng)立即與液(ye)壓(ya)(ya)(ya)油觸(chu)碰,故(gu)規定(ding)在(zai)長期性(xing)(xing)(xing)運行(xing)狀態下不可受液(ye)體浸蝕,能(neng)補漏(lou)。在(zai)提高(gao)層(ceng)(ceng)功效下會(hui)(hui)承擔一定(ding)工作(zuo)壓(ya)(ya)(ya)力。因而,宜選用丁腈橡(xiang)膠(jiao)(jiao)(jiao),除塑(su)膠(jiao)(jiao)(jiao)粒外(wai),危(wei)害(hai)性(xing)(xing)(xing)能(neng)的(de)(de)關鍵要素也有內膠(jiao)(jiao)(jiao)層(ceng)(ceng)的(de)(de)強度、薄厚(hou)和(he)永(yong)久(jiu)(jiu)性(xing)(xing)(xing)形(xing)(xing)(xing)變(bian)量(liang)(liang)。強度和(he)永(yong)久(jiu)(jiu)性(xing)(xing)(xing)形(xing)(xing)(xing)變(bian)量(liang)(liang)對密(mi)封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危(wei)害(hai)非常大。一般強度高(gao)、縮小(xiao)后(hou)的(de)(de)永(yong)久(jiu)(jiu)性(xing)(xing)(xing)形(xing)(xing)(xing)變(bian)量(liang)(liang)小(xiao),密(mi)封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則越好(hao)。一般是在(zai)70~85邵(shao)氏硬度,縮小(xiao)永(yong)久(jiu)(jiu)性(xing)(xing)(xing)形(xing)(xing)(xing)變(bian)50%時(shi)(shi)。內膠(jiao)(jiao)(jiao)層(ceng)(ceng)薄厚(hou)建(jian)議是為1.5~2.5mm,太厚(hou)會(hui)(hui)在(zai)壓(ya)(ya)(ya)扣時(shi)(shi)提升其流(liu)(liu)動(dong)率,導致不必(bi)要的(de)(de)膠(jiao)(jiao)(jiao)在(zai)接頭(tou)芯(xin)套(tao)與橡(xiang)膠(jiao)(jiao)(jiao)軟(ruan)管(guan)的(de)(de)觸(chu)碰內孔(kong)內沉積,減少商品流(liu)(liu)通橫截(jie)面;過薄會(hui)(hui)在(zai)壓(ya)(ya)(ya)扣時(shi)(shi)被壓(ya)(ya)(ya)裂。另外(wai)內膠(jiao)(jiao)(jiao)層(ceng)(ceng)壁厚(hou)勻稱性(xing)(xing)(xing)也很重要。假如薄厚(hou)不勻,縮小(xiao)后(hou)會(hui)(hui)導致一面裂斷、一面堆膠(jiao)(jiao)(jiao)。內膠(jiao)(jiao)(jiao)層(ceng)(ceng)表層(ceng)(ceng)出現的(de)(de)浮銹(xiu)也是危(wei)害(hai)性(xing)(xing)(xing)能(neng)品質的(de)(de)關鍵要素。
2)高壓膠(jiao)管(guan)關鍵借助提(ti)高層(ceng)來承(cheng)受(shou)力(li)。手工編(bian)織(zhi)橡膠(jiao)軟管(guan)是靠膠(jiao)漿與內(nei)外黏膠(jiao)粘緊(jin),因為同一(yi)(yi)手工編(bian)織(zhi)層(ceng)內(nei)不(bu)銹鋼(gang)絲(si)中間的互相觸碰,在(zai)承(cheng)擔(dan)(dan)氣(qi)(qi)體壓力(li)的時候會(hui)因分別伸縮式(shi)不(bu)一(yi)(yi)而導致不(bu)銹鋼(gang)絲(si)彼(bi)此(ci)之間的摩(mo)擦而危(wei)害(hai)其使(shi)用性(xing)能(neng)。而螺旋波紋管(guan)是由盤繞方(fang)位不(bu)一(yi)(yi)樣的雙層(ceng)產(chan)生一(yi)(yi)個工作(zuo)中層(ceng),在(zai)雙層(ceng)中間有(you)正中間膠(jiao),因而同一(yi)(yi)工作(zuo)中層(ceng)的雙層(ceng)不(bu)銹鋼(gang)絲(si)中間沒有(you)交接點。因此(ci) 不(bu)容易在(zai)承(cheng)擔(dan)(dan)氣(qi)(qi)體壓力(li)時同于不(bu)銹鋼(gang)絲(si)間的交叉式(shi)彎折而產(chan)生應力(li)或磨擦磨壞。故使(shi)用性(xing)能(neng)好,能(neng)承(cheng)擔(dan)(dan)髙壓。
3)高壓膠(jiao)管的外(wai)膠(jiao)層粘在提高層上(shang)起維護功效,一般選用(yong)氯丁膠(jiao)。應留意避(bi)免 其脆化開(kai)裂(lie)而危害全部橡(xiang)膠(jiao)軟(ruan)管的使用(yong)壽(shou)命。