1、橡膠軟管總成
1)高壓(ya)膠(jiao)管由(you)內膠(jiao)層(ceng)(ceng)、提高層(ceng)(ceng)和(he)外(wai)膠(jiao)層(ceng)(ceng)構成(如(ru)圖(tu)例(li)),內膠(jiao)層(ceng)(ceng)立即與(yu)液壓(ya)油觸(chu)碰,故規定在(zai)長期性(xing)(xing)(xing)運行狀態下(xia)不可受液體浸蝕,能(neng)(neng)補漏。在(zai)提高層(ceng)(ceng)功效下(xia)會(hui)承擔一(yi)(yi)定工作壓(ya)力。因(yin)而,宜(yi)選用丁腈橡膠(jiao),除塑膠(jiao)粒外(wai),危(wei)(wei)害(hai)性(xing)(xing)(xing)能(neng)(neng)的(de)(de)關鍵要(yao)素(su)也有內膠(jiao)層(ceng)(ceng)的(de)(de)強(qiang)度(du)、薄(bo)厚和(he)永(yong)久(jiu)性(xing)(xing)(xing)形(xing)變量(liang)。強(qiang)度(du)和(he)永(yong)久(jiu)性(xing)(xing)(xing)形(xing)變量(liang)對密封(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)(neng)危(wei)(wei)害(hai)非常大(da)。一(yi)(yi)般強(qiang)度(du)高、縮小(xiao)后(hou)的(de)(de)永(yong)久(jiu)性(xing)(xing)(xing)形(xing)變量(liang)小(xiao),密封(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)(neng)則越好。一(yi)(yi)般是(shi)在(zai)70~85邵氏硬度(du),縮小(xiao)永(yong)久(jiu)性(xing)(xing)(xing)形(xing)變50%時。內膠(jiao)層(ceng)(ceng)薄(bo)厚建議是(shi)為1.5~2.5mm,太厚會(hui)在(zai)壓(ya)扣時提升其流動率,導致(zhi)不必(bi)要(yao)的(de)(de)膠(jiao)在(zai)接頭芯套與(yu)橡膠(jiao)軟管的(de)(de)觸(chu)碰內孔內沉積(ji),減少(shao)商(shang)品流通橫截面(mian)(mian)(mian);過薄(bo)會(hui)在(zai)壓(ya)扣時被(bei)壓(ya)裂(lie)。另(ling)外(wai)內膠(jiao)層(ceng)(ceng)壁厚勻稱性(xing)(xing)(xing)也很重要(yao)。假(jia)如(ru)薄(bo)厚不勻,縮小(xiao)后(hou)會(hui)導致(zhi)一(yi)(yi)面(mian)(mian)(mian)裂(lie)斷、一(yi)(yi)面(mian)(mian)(mian)堆膠(jiao)。內膠(jiao)層(ceng)(ceng)表層(ceng)(ceng)出現的(de)(de)浮銹也是(shi)危(wei)(wei)害(hai)性(xing)(xing)(xing)能(neng)(neng)品質的(de)(de)關鍵要(yao)素(su)。
2)高壓(ya)膠管(guan)(guan)關鍵(jian)借助提高層來承(cheng)(cheng)受力。手(shou)工(gong)編織橡(xiang)膠軟管(guan)(guan)是(shi)靠(kao)膠漿與內外(wai)黏膠粘緊,因為同一(yi)(yi)手(shou)工(gong)編織層內不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)中(zhong)間的互(hu)相觸(chu)碰,在(zai)承(cheng)(cheng)擔(dan)氣(qi)體壓(ya)力的時候會因分(fen)別伸(shen)縮式(shi)(shi)不(bu)一(yi)(yi)而導致不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)彼此之間的摩擦而危害其(qi)使用(yong)性能(neng)(neng)。而螺旋波紋管(guan)(guan)是(shi)由盤繞方位不(bu)一(yi)(yi)樣(yang)的雙層產生(sheng)一(yi)(yi)個工(gong)作(zuo)中(zhong)層,在(zai)雙層中(zhong)間有正中(zhong)間膠,因而同一(yi)(yi)工(gong)作(zuo)中(zhong)層的雙層不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)中(zhong)間沒有交(jiao)接點。因此 不(bu)容易(yi)在(zai)承(cheng)(cheng)擔(dan)氣(qi)體壓(ya)力時同于不(bu)銹(xiu)(xiu)鋼(gang)(gang)絲(si)間的交(jiao)叉式(shi)(shi)彎(wan)折而產生(sheng)應力或磨擦磨壞。故使用(yong)性能(neng)(neng)好(hao),能(neng)(neng)承(cheng)(cheng)擔(dan)髙壓(ya)。
3)高(gao)壓膠(jiao)管(guan)的外(wai)膠(jiao)層(ceng)粘在(zai)提(ti)高(gao)層(ceng)上起維護功效(xiao),一般選用氯丁膠(jiao)。應留意避免(mian) 其(qi)脆化(hua)開裂而危害(hai)全(quan)部橡膠(jiao)軟管(guan)的使用壽(shou)命(ming)。