高壓膠管接頭總(zong)成構造(zao)和性能(neng)的關聯
1、橡膠軟管總成
1)高壓(ya)(ya)膠(jiao)(jiao)(jiao)管(guan)(guan)由內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)、提高層(ceng)(ceng)和(he)外(wai)膠(jiao)(jiao)(jiao)層(ceng)(ceng)構成(如(ru)(ru)圖例),內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)立即(ji)與(yu)液(ye)(ye)壓(ya)(ya)油觸碰(peng),故規定在(zai)(zai)長期性(xing)(xing)(xing)(xing)運行狀態下不(bu)(bu)可受(shou)液(ye)(ye)體浸蝕,能(neng)補漏。在(zai)(zai)提高層(ceng)(ceng)功(gong)效下會(hui)承擔一定工作壓(ya)(ya)力。因而(er),宜選(xuan)用(yong)丁腈橡(xiang)膠(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)粒外(wai),危害性(xing)(xing)(xing)(xing)能(neng)的(de)(de)關鍵要(yao)素也有內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)的(de)(de)強度(du)、薄厚(hou)(hou)(hou)和(he)永(yong)久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)量。強度(du)和(he)永(yong)久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)量對密封性(xing)(xing)(xing)(xing)性(xing)(xing)(xing)(xing)能(neng)危害非常(chang)大。一般強度(du)高、縮小(xiao)后的(de)(de)永(yong)久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)量小(xiao),密封性(xing)(xing)(xing)(xing)性(xing)(xing)(xing)(xing)能(neng)則越(yue)好。一般是在(zai)(zai)70~85邵(shao)氏硬度(du),縮小(xiao)永(yong)久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)50%時。內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)薄厚(hou)(hou)(hou)建議(yi)是為1.5~2.5mm,太(tai)厚(hou)(hou)(hou)會(hui)在(zai)(zai)壓(ya)(ya)扣時提升其(qi)流動(dong)率(lv),導致不(bu)(bu)必(bi)要(yao)的(de)(de)膠(jiao)(jiao)(jiao)在(zai)(zai)接(jie)頭芯套與(yu)橡(xiang)膠(jiao)(jiao)(jiao)軟管(guan)(guan)的(de)(de)觸碰(peng)內(nei)孔(kong)內(nei)沉積,減(jian)少商品流通橫截面(mian);過薄會(hui)在(zai)(zai)壓(ya)(ya)扣時被(bei)壓(ya)(ya)裂。另(ling)外(wai)內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)壁(bi)厚(hou)(hou)(hou)勻稱性(xing)(xing)(xing)(xing)也很重(zhong)要(yao)。假如(ru)(ru)薄厚(hou)(hou)(hou)不(bu)(bu)勻,縮小(xiao)后會(hui)導致一面(mian)裂斷、一面(mian)堆膠(jiao)(jiao)(jiao)。內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)表層(ceng)(ceng)出現的(de)(de)浮銹(xiu)也是危害性(xing)(xing)(xing)(xing)能(neng)品質的(de)(de)關鍵要(yao)素。
2)高(gao)壓膠管關鍵借助提(ti)高(gao)層(ceng)(ceng)(ceng)來(lai)承受力(li)(li)。手工編織橡膠軟管是(shi)靠(kao)膠漿與(yu)內(nei)(nei)外黏膠粘緊,因(yin)為同(tong)一(yi)手工編織層(ceng)(ceng)(ceng)內(nei)(nei)不銹鋼(gang)絲(si)中間(jian)的互相觸碰,在(zai)承擔氣(qi)體壓力(li)(li)的時候會因(yin)分別伸縮式不一(yi)而(er)導致(zhi)不銹鋼(gang)絲(si)彼此之間(jian)的摩(mo)擦而(er)危(wei)害其使用性能。而(er)螺旋波紋管是(shi)由盤繞方位不一(yi)樣的雙層(ceng)(ceng)(ceng)產生一(yi)個工作(zuo)(zuo)中層(ceng)(ceng)(ceng),在(zai)雙層(ceng)(ceng)(ceng)中間(jian)有(you)正(zheng)中間(jian)膠,因(yin)而(er)同(tong)一(yi)工作(zuo)(zuo)中層(ceng)(ceng)(ceng)的雙層(ceng)(ceng)(ceng)不銹鋼(gang)絲(si)中間(jian)沒有(you)交接點。因(yin)此 不容易在(zai)承擔氣(qi)體壓力(li)(li)時同(tong)于(yu)不銹鋼(gang)絲(si)間(jian)的交叉式彎折而(er)產生應力(li)(li)或磨(mo)擦磨(mo)壞。故(gu)使用性能好,能承擔髙壓。
3)高壓膠管(guan)的(de)外膠層粘在提高層上(shang)起維(wei)護功效,一(yi)般選(xuan)用氯丁膠。應留意避免 其脆化開(kai)裂而(er)危害全部(bu)橡膠軟管(guan)的(de)使用壽命。