1、橡膠軟管總成
1)高壓(ya)膠(jiao)(jiao)(jiao)管(guan)由內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)、提(ti)高層(ceng)(ceng)和(he)外膠(jiao)(jiao)(jiao)層(ceng)(ceng)構成(cheng)(如圖例),內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)立即與(yu)(yu)液壓(ya)油觸碰,故(gu)規定在長期性(xing)(xing)運行狀態下(xia)不(bu)可(ke)受液體(ti)浸蝕,能補(bu)漏。在提(ti)高層(ceng)(ceng)功(gong)效(xiao)下(xia)會(hui)(hui)承擔一定工作壓(ya)力。因而,宜選用(yong)丁(ding)腈橡膠(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)粒(li)外,危害(hai)(hai)性(xing)(xing)能的(de)關鍵要(yao)素也(ye)有內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)的(de)強度、薄厚和(he)永久(jiu)性(xing)(xing)形(xing)(xing)(xing)變量(liang)(liang)。強度和(he)永久(jiu)性(xing)(xing)形(xing)(xing)(xing)變量(liang)(liang)對密(mi)封性(xing)(xing)性(xing)(xing)能危害(hai)(hai)非常大。一般(ban)強度高、縮(suo)小后的(de)永久(jiu)性(xing)(xing)形(xing)(xing)(xing)變量(liang)(liang)小,密(mi)封性(xing)(xing)性(xing)(xing)能則(ze)越好。一般(ban)是(shi)(shi)在70~85邵氏(shi)硬(ying)度,縮(suo)小永久(jiu)性(xing)(xing)形(xing)(xing)(xing)變50%時。內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)薄厚建議是(shi)(shi)為1.5~2.5mm,太厚會(hui)(hui)在壓(ya)扣時提(ti)升其流(liu)動率,導致不(bu)必(bi)要(yao)的(de)膠(jiao)(jiao)(jiao)在接頭芯(xin)套與(yu)(yu)橡膠(jiao)(jiao)(jiao)軟管(guan)的(de)觸碰內(nei)(nei)孔(kong)內(nei)(nei)沉積,減少商品流(liu)通橫(heng)截(jie)面(mian);過(guo)薄會(hui)(hui)在壓(ya)扣時被(bei)壓(ya)裂(lie)(lie)。另外內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)壁(bi)厚勻稱性(xing)(xing)也(ye)很重要(yao)。假如薄厚不(bu)勻,縮(suo)小后會(hui)(hui)導致一面(mian)裂(lie)(lie)斷、一面(mian)堆膠(jiao)(jiao)(jiao)。內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)表層(ceng)(ceng)出現的(de)浮(fu)銹(xiu)也(ye)是(shi)(shi)危害(hai)(hai)性(xing)(xing)能品質(zhi)的(de)關鍵要(yao)素。
2)高壓(ya)膠(jiao)管(guan)關鍵借助提高層來承(cheng)(cheng)受力(li)。手工(gong)編織橡膠(jiao)軟管(guan)是(shi)靠膠(jiao)漿與內外黏(nian)膠(jiao)粘(zhan)緊,因為同(tong)一(yi)(yi)手工(gong)編織層內不(bu)銹鋼(gang)絲(si)中(zhong)間(jian)(jian)的(de)(de)(de)互(hu)相觸碰,在(zai)承(cheng)(cheng)擔氣(qi)體壓(ya)力(li)的(de)(de)(de)時(shi)候會因分別伸縮(suo)式不(bu)一(yi)(yi)而導致不(bu)銹鋼(gang)絲(si)彼此之間(jian)(jian)的(de)(de)(de)摩(mo)擦(ca)而危害其使用(yong)性能。而螺旋波紋管(guan)是(shi)由盤(pan)繞方位不(bu)一(yi)(yi)樣的(de)(de)(de)雙層產生(sheng)一(yi)(yi)個工(gong)作中(zhong)層,在(zai)雙層中(zhong)間(jian)(jian)有正中(zhong)間(jian)(jian)膠(jiao),因而同(tong)一(yi)(yi)工(gong)作中(zhong)層的(de)(de)(de)雙層不(bu)銹鋼(gang)絲(si)中(zhong)間(jian)(jian)沒有交接點。因此 不(bu)容易在(zai)承(cheng)(cheng)擔氣(qi)體壓(ya)力(li)時(shi)同(tong)于不(bu)銹鋼(gang)絲(si)間(jian)(jian)的(de)(de)(de)交叉式彎折而產生(sheng)應力(li)或磨擦(ca)磨壞。故使用(yong)性能好(hao),能承(cheng)(cheng)擔髙壓(ya)。
3)高(gao)壓(ya)膠管(guan)的外膠層粘在提(ti)高(gao)層上起維(wei)護功(gong)效,一(yi)般選用氯丁膠。應留意避免 其脆化開裂而危害全部橡膠軟(ruan)管(guan)的使用壽命。