1、橡膠軟管總成
1)高(gao)壓(ya)(ya)膠(jiao)(jiao)(jiao)管由內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)、提(ti)高(gao)層(ceng)(ceng)和(he)外(wai)膠(jiao)(jiao)(jiao)層(ceng)(ceng)構成(如(ru)圖例),內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)立即與(yu)液壓(ya)(ya)油觸(chu)碰,故規(gui)定在(zai)長期性(xing)(xing)(xing)(xing)運(yun)行狀態下(xia)不(bu)可(ke)受液體浸蝕,能(neng)(neng)補漏。在(zai)提(ti)高(gao)層(ceng)(ceng)功效下(xia)會(hui)承擔(dan)一定工作壓(ya)(ya)力。因而,宜選用丁腈橡膠(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)粒外(wai),危(wei)害(hai)性(xing)(xing)(xing)(xing)能(neng)(neng)的(de)(de)(de)(de)關鍵要(yao)素也有內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)的(de)(de)(de)(de)強(qiang)度(du)(du)、薄(bo)厚和(he)永(yong)久性(xing)(xing)(xing)(xing)形變(bian)量(liang)。強(qiang)度(du)(du)和(he)永(yong)久性(xing)(xing)(xing)(xing)形變(bian)量(liang)對密(mi)封性(xing)(xing)(xing)(xing)性(xing)(xing)(xing)(xing)能(neng)(neng)危(wei)害(hai)非常大。一般強(qiang)度(du)(du)高(gao)、縮(suo)(suo)小(xiao)后的(de)(de)(de)(de)永(yong)久性(xing)(xing)(xing)(xing)形變(bian)量(liang)小(xiao),密(mi)封性(xing)(xing)(xing)(xing)性(xing)(xing)(xing)(xing)能(neng)(neng)則越好。一般是(shi)(shi)在(zai)70~85邵氏硬(ying)度(du)(du),縮(suo)(suo)小(xiao)永(yong)久性(xing)(xing)(xing)(xing)形變(bian)50%時。內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)薄(bo)厚建議是(shi)(shi)為1.5~2.5mm,太厚會(hui)在(zai)壓(ya)(ya)扣時提(ti)升其流動率,導致(zhi)不(bu)必要(yao)的(de)(de)(de)(de)膠(jiao)(jiao)(jiao)在(zai)接頭芯套(tao)與(yu)橡膠(jiao)(jiao)(jiao)軟管的(de)(de)(de)(de)觸(chu)碰內(nei)(nei)孔(kong)內(nei)(nei)沉積,減少商品(pin)流通(tong)橫截面(mian);過薄(bo)會(hui)在(zai)壓(ya)(ya)扣時被壓(ya)(ya)裂(lie)。另外(wai)內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)壁厚勻稱性(xing)(xing)(xing)(xing)也很(hen)重要(yao)。假如(ru)薄(bo)厚不(bu)勻,縮(suo)(suo)小(xiao)后會(hui)導致(zhi)一面(mian)裂(lie)斷(duan)、一面(mian)堆(dui)膠(jiao)(jiao)(jiao)。內(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)表層(ceng)(ceng)出現的(de)(de)(de)(de)浮銹也是(shi)(shi)危(wei)害(hai)性(xing)(xing)(xing)(xing)能(neng)(neng)品(pin)質的(de)(de)(de)(de)關鍵要(yao)素。
2)高壓膠(jiao)管關鍵(jian)借助提高層來承受力。手工(gong)編(bian)織(zhi)橡膠(jiao)軟管是靠膠(jiao)漿與(yu)內(nei)外黏膠(jiao)粘緊,因(yin)為(wei)同一(yi)(yi)手工(gong)編(bian)織(zhi)層內(nei)不(bu)(bu)銹(xiu)(xiu)鋼絲中間(jian)的(de)互相觸(chu)碰,在承擔氣(qi)體壓力的(de)時(shi)候會因(yin)分別伸縮式不(bu)(bu)一(yi)(yi)而(er)(er)導致(zhi)不(bu)(bu)銹(xiu)(xiu)鋼絲彼此(ci)之(zhi)間(jian)的(de)摩擦而(er)(er)危害其使用(yong)性(xing)能(neng)。而(er)(er)螺旋波紋管是由盤繞方位不(bu)(bu)一(yi)(yi)樣的(de)雙層產生一(yi)(yi)個(ge)工(gong)作中層,在雙層中間(jian)有(you)(you)正中間(jian)膠(jiao),因(yin)而(er)(er)同一(yi)(yi)工(gong)作中層的(de)雙層不(bu)(bu)銹(xiu)(xiu)鋼絲中間(jian)沒有(you)(you)交(jiao)接點。因(yin)此(ci) 不(bu)(bu)容(rong)易在承擔氣(qi)體壓力時(shi)同于不(bu)(bu)銹(xiu)(xiu)鋼絲間(jian)的(de)交(jiao)叉式彎(wan)折而(er)(er)產生應力或磨(mo)擦磨(mo)壞。故(gu)使用(yong)性(xing)能(neng)好,能(neng)承擔髙壓。
3)高壓膠(jiao)管(guan)的外膠(jiao)層粘在提高層上起維護功效,一般選用氯(lv)丁膠(jiao)。應(ying)留意避免 其(qi)脆化開裂而危害全部橡膠(jiao)軟管(guan)的使用壽(shou)命(ming)。