高壓膠管接頭總(zong)成構造和(he)性能(neng)的(de)關聯
1、橡膠軟管總成
1)高(gao)壓(ya)(ya)膠(jiao)管(guan)由內(nei)膠(jiao)層(ceng)(ceng)(ceng)、提(ti)(ti)高(gao)層(ceng)(ceng)(ceng)和(he)(he)外膠(jiao)層(ceng)(ceng)(ceng)構成(如圖例(li)),內(nei)膠(jiao)層(ceng)(ceng)(ceng)立即與液壓(ya)(ya)油觸(chu)碰(peng),故規(gui)定在(zai)長(chang)期(qi)性(xing)(xing)(xing)運行狀態下(xia)不可受(shou)液體浸(jin)蝕,能(neng)補(bu)漏。在(zai)提(ti)(ti)高(gao)層(ceng)(ceng)(ceng)功效下(xia)會承(cheng)擔(dan)一(yi)定工作壓(ya)(ya)力(li)。因(yin)而,宜選用丁腈橡(xiang)膠(jiao),除塑膠(jiao)粒外,危害(hai)性(xing)(xing)(xing)能(neng)的(de)關鍵要素(su)也有內(nei)膠(jiao)層(ceng)(ceng)(ceng)的(de)強(qiang)(qiang)(qiang)度、薄厚和(he)(he)永久(jiu)性(xing)(xing)(xing)形(xing)變量(liang)。強(qiang)(qiang)(qiang)度和(he)(he)永久(jiu)性(xing)(xing)(xing)形(xing)變量(liang)對密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危害(hai)非常大。一(yi)般強(qiang)(qiang)(qiang)度高(gao)、縮(suo)小后(hou)的(de)永久(jiu)性(xing)(xing)(xing)形(xing)變量(liang)小,密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則越好。一(yi)般是在(zai)70~85邵氏(shi)硬度,縮(suo)小永久(jiu)性(xing)(xing)(xing)形(xing)變50%時。內(nei)膠(jiao)層(ceng)(ceng)(ceng)薄厚建議(yi)是為1.5~2.5mm,太厚會在(zai)壓(ya)(ya)扣時提(ti)(ti)升其(qi)流動(dong)率,導(dao)致不必要的(de)膠(jiao)在(zai)接頭芯套(tao)與橡(xiang)膠(jiao)軟管(guan)的(de)觸(chu)碰(peng)內(nei)孔內(nei)沉(chen)積(ji),減少商品流通橫截面;過薄會在(zai)壓(ya)(ya)扣時被壓(ya)(ya)裂。另外內(nei)膠(jiao)層(ceng)(ceng)(ceng)壁厚勻稱(cheng)性(xing)(xing)(xing)也很重要。假如薄厚不勻,縮(suo)小后(hou)會導(dao)致一(yi)面裂斷、一(yi)面堆膠(jiao)。內(nei)膠(jiao)層(ceng)(ceng)(ceng)表層(ceng)(ceng)(ceng)出現的(de)浮銹也是危害(hai)性(xing)(xing)(xing)能(neng)品質的(de)關鍵要素(su)。
2)高壓膠(jiao)管關(guan)鍵借助提高層(ceng)來承受力。手(shou)工編(bian)織(zhi)橡(xiang)膠(jiao)軟管是(shi)靠膠(jiao)漿與內外(wai)黏膠(jiao)粘緊,因(yin)(yin)為同(tong)(tong)一(yi)手(shou)工編(bian)織(zhi)層(ceng)內不銹(xiu)鋼絲(si)中(zhong)間(jian)(jian)(jian)的(de)互相觸碰,在(zai)(zai)承擔(dan)氣(qi)體壓力的(de)時(shi)候(hou)會(hui)因(yin)(yin)分別伸縮式(shi)不一(yi)而(er)(er)導致不銹(xiu)鋼絲(si)彼此之(zhi)間(jian)(jian)(jian)的(de)摩擦(ca)而(er)(er)危(wei)害其使用性(xing)能。而(er)(er)螺旋波紋管是(shi)由(you)盤繞方位不一(yi)樣的(de)雙層(ceng)產生(sheng)一(yi)個工作中(zhong)層(ceng),在(zai)(zai)雙層(ceng)中(zhong)間(jian)(jian)(jian)有正(zheng)中(zhong)間(jian)(jian)(jian)膠(jiao),因(yin)(yin)而(er)(er)同(tong)(tong)一(yi)工作中(zhong)層(ceng)的(de)雙層(ceng)不銹(xiu)鋼絲(si)中(zhong)間(jian)(jian)(jian)沒有交接點。因(yin)(yin)此 不容易在(zai)(zai)承擔(dan)氣(qi)體壓力時(shi)同(tong)(tong)于不銹(xiu)鋼絲(si)間(jian)(jian)(jian)的(de)交叉式(shi)彎折而(er)(er)產生(sheng)應(ying)力或磨(mo)擦(ca)磨(mo)壞。故使用性(xing)能好,能承擔(dan)髙壓。
3)高壓膠(jiao)管的外膠(jiao)層(ceng)粘在提(ti)高層(ceng)上起維護功效,一(yi)般(ban)選(xuan)用(yong)(yong)氯丁膠(jiao)。應留意避免 其脆化(hua)開裂而(er)危害(hai)全(quan)部橡膠(jiao)軟管的使用(yong)(yong)壽命。