高壓膠管接頭總(zong)成構造和性能(neng)的關聯(lian)
1、橡膠軟管總成
1)高(gao)(gao)壓(ya)(ya)膠(jiao)(jiao)管(guan)由內(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)、提(ti)高(gao)(gao)層(ceng)(ceng)(ceng)和外膠(jiao)(jiao)層(ceng)(ceng)(ceng)構成(如(ru)圖例(li)),內(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)立即與液(ye)壓(ya)(ya)油觸碰(peng)(peng),故規定在(zai)長期性(xing)(xing)運行狀態下不(bu)可受液(ye)體浸蝕(shi),能(neng)補漏。在(zai)提(ti)高(gao)(gao)層(ceng)(ceng)(ceng)功效下會(hui)承擔一(yi)(yi)定工作(zuo)壓(ya)(ya)力。因(yin)而,宜選用丁腈橡膠(jiao)(jiao),除塑膠(jiao)(jiao)粒外,危(wei)害性(xing)(xing)能(neng)的(de)(de)(de)關鍵要(yao)素也(ye)有內(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)的(de)(de)(de)強(qiang)度、薄(bo)厚和永久性(xing)(xing)形(xing)變(bian)量。強(qiang)度和永久性(xing)(xing)形(xing)變(bian)量對密封性(xing)(xing)性(xing)(xing)能(neng)危(wei)害非常(chang)大(da)。一(yi)(yi)般(ban)強(qiang)度高(gao)(gao)、縮小(xiao)后的(de)(de)(de)永久性(xing)(xing)形(xing)變(bian)量小(xiao),密封性(xing)(xing)性(xing)(xing)能(neng)則(ze)越好。一(yi)(yi)般(ban)是在(zai)70~85邵(shao)氏硬度,縮小(xiao)永久性(xing)(xing)形(xing)變(bian)50%時。內(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)薄(bo)厚建議是為1.5~2.5mm,太(tai)厚會(hui)在(zai)壓(ya)(ya)扣(kou)時提(ti)升(sheng)其流動(dong)率(lv),導致(zhi)不(bu)必(bi)要(yao)的(de)(de)(de)膠(jiao)(jiao)在(zai)接(jie)頭芯(xin)套(tao)與橡膠(jiao)(jiao)軟管(guan)的(de)(de)(de)觸碰(peng)(peng)內(nei)孔內(nei)沉積,減少商(shang)品流通橫截(jie)面;過薄(bo)會(hui)在(zai)壓(ya)(ya)扣(kou)時被壓(ya)(ya)裂(lie)。另外內(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)壁厚勻(yun)稱性(xing)(xing)也(ye)很(hen)重(zhong)要(yao)。假如(ru)薄(bo)厚不(bu)勻(yun),縮小(xiao)后會(hui)導致(zhi)一(yi)(yi)面裂(lie)斷、一(yi)(yi)面堆(dui)膠(jiao)(jiao)。內(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)表層(ceng)(ceng)(ceng)出現的(de)(de)(de)浮銹也(ye)是危(wei)害性(xing)(xing)能(neng)品質的(de)(de)(de)關鍵要(yao)素。
2)高(gao)(gao)壓(ya)(ya)膠(jiao)管(guan)關(guan)鍵(jian)借(jie)助提高(gao)(gao)層(ceng)(ceng)來承(cheng)受力。手工(gong)(gong)編(bian)織(zhi)橡膠(jiao)軟管(guan)是靠膠(jiao)漿與(yu)內(nei)外黏膠(jiao)粘緊,因為同一手工(gong)(gong)編(bian)織(zhi)層(ceng)(ceng)內(nei)不(bu)(bu)銹(xiu)鋼(gang)絲(si)中間的(de)互相觸碰,在(zai)承(cheng)擔氣體(ti)(ti)壓(ya)(ya)力的(de)時候會因分(fen)別伸縮式不(bu)(bu)一而(er)導致不(bu)(bu)銹(xiu)鋼(gang)絲(si)彼(bi)此之間的(de)摩(mo)擦而(er)危害其(qi)使(shi)用性能(neng)。而(er)螺(luo)旋波紋管(guan)是由盤繞方位不(bu)(bu)一樣的(de)雙(shuang)層(ceng)(ceng)產生(sheng)一個工(gong)(gong)作中層(ceng)(ceng),在(zai)雙(shuang)層(ceng)(ceng)中間有(you)正中間膠(jiao),因而(er)同一工(gong)(gong)作中層(ceng)(ceng)的(de)雙(shuang)層(ceng)(ceng)不(bu)(bu)銹(xiu)鋼(gang)絲(si)中間沒有(you)交(jiao)接點。因此 不(bu)(bu)容(rong)易在(zai)承(cheng)擔氣體(ti)(ti)壓(ya)(ya)力時同于不(bu)(bu)銹(xiu)鋼(gang)絲(si)間的(de)交(jiao)叉式彎折而(er)產生(sheng)應力或磨(mo)擦磨(mo)壞。故使(shi)用性能(neng)好,能(neng)承(cheng)擔髙壓(ya)(ya)。
3)高壓膠(jiao)管的外膠(jiao)層粘在提(ti)高層上起維護功效,一(yi)般選用(yong)氯丁(ding)膠(jiao)。應留意避免 其脆(cui)化開裂而危害全部橡膠(jiao)軟(ruan)管的使(shi)用(yong)壽命。