高壓膠管接頭總成(cheng)構造和性(xing)能的關聯(lian)
1、橡膠軟管總成
1)高(gao)壓(ya)(ya)膠(jiao)管(guan)由(you)內膠(jiao)層、提高(gao)層和外(wai)膠(jiao)層構(gou)成(如(ru)圖(tu)例(li)),內膠(jiao)層立即與液(ye)壓(ya)(ya)油觸(chu)碰,故規定在(zai)(zai)長期性(xing)(xing)運行狀態下不(bu)可(ke)受液(ye)體浸蝕,能補漏。在(zai)(zai)提高(gao)層功效下會(hui)(hui)承擔一(yi)(yi)(yi)定工作(zuo)壓(ya)(ya)力(li)。因而(er),宜選用丁腈橡膠(jiao),除塑(su)膠(jiao)粒外(wai),危(wei)害性(xing)(xing)能的(de)(de)關鍵(jian)要(yao)素也(ye)有內膠(jiao)層的(de)(de)強(qiang)度、薄(bo)(bo)厚(hou)和永(yong)久(jiu)(jiu)性(xing)(xing)形(xing)(xing)變(bian)量(liang)。強(qiang)度和永(yong)久(jiu)(jiu)性(xing)(xing)形(xing)(xing)變(bian)量(liang)對密封(feng)性(xing)(xing)性(xing)(xing)能危(wei)害非常大(da)。一(yi)(yi)(yi)般(ban)強(qiang)度高(gao)、縮小(xiao)后(hou)的(de)(de)永(yong)久(jiu)(jiu)性(xing)(xing)形(xing)(xing)變(bian)量(liang)小(xiao),密封(feng)性(xing)(xing)性(xing)(xing)能則越好。一(yi)(yi)(yi)般(ban)是(shi)在(zai)(zai)70~85邵氏硬度,縮小(xiao)永(yong)久(jiu)(jiu)性(xing)(xing)形(xing)(xing)變(bian)50%時。內膠(jiao)層薄(bo)(bo)厚(hou)建議是(shi)為(wei)1.5~2.5mm,太厚(hou)會(hui)(hui)在(zai)(zai)壓(ya)(ya)扣時提升其流(liu)動率,導致不(bu)必要(yao)的(de)(de)膠(jiao)在(zai)(zai)接頭芯套與橡膠(jiao)軟(ruan)管(guan)的(de)(de)觸(chu)碰內孔內沉積,減少商品(pin)流(liu)通(tong)橫截面(mian);過薄(bo)(bo)會(hui)(hui)在(zai)(zai)壓(ya)(ya)扣時被壓(ya)(ya)裂(lie)。另外(wai)內膠(jiao)層壁厚(hou)勻(yun)稱性(xing)(xing)也(ye)很(hen)重(zhong)要(yao)。假如(ru)薄(bo)(bo)厚(hou)不(bu)勻(yun),縮小(xiao)后(hou)會(hui)(hui)導致一(yi)(yi)(yi)面(mian)裂(lie)斷、一(yi)(yi)(yi)面(mian)堆膠(jiao)。內膠(jiao)層表層出(chu)現的(de)(de)浮(fu)銹也(ye)是(shi)危(wei)害性(xing)(xing)能品(pin)質的(de)(de)關鍵(jian)要(yao)素。
2)高壓膠(jiao)管(guan)關(guan)鍵(jian)借助提高層(ceng)(ceng)(ceng)(ceng)來(lai)承(cheng)受力(li)。手(shou)工編(bian)(bian)織橡膠(jiao)軟管(guan)是靠膠(jiao)漿與內外黏膠(jiao)粘緊(jin),因(yin)(yin)為同(tong)(tong)一(yi)手(shou)工編(bian)(bian)織層(ceng)(ceng)(ceng)(ceng)內不(bu)銹(xiu)鋼(gang)(gang)絲(si)中間(jian)(jian)的互相觸碰,在(zai)(zai)承(cheng)擔氣體壓力(li)的時候會(hui)因(yin)(yin)分別伸縮(suo)式(shi)不(bu)一(yi)而導致不(bu)銹(xiu)鋼(gang)(gang)絲(si)彼(bi)此(ci)之(zhi)間(jian)(jian)的摩擦(ca)而危害其使用性(xing)能。而螺旋波紋管(guan)是由盤(pan)繞方位(wei)不(bu)一(yi)樣(yang)的雙層(ceng)(ceng)(ceng)(ceng)產生一(yi)個工作中層(ceng)(ceng)(ceng)(ceng),在(zai)(zai)雙層(ceng)(ceng)(ceng)(ceng)中間(jian)(jian)有(you)正中間(jian)(jian)膠(jiao),因(yin)(yin)而同(tong)(tong)一(yi)工作中層(ceng)(ceng)(ceng)(ceng)的雙層(ceng)(ceng)(ceng)(ceng)不(bu)銹(xiu)鋼(gang)(gang)絲(si)中間(jian)(jian)沒有(you)交(jiao)接點。因(yin)(yin)此(ci) 不(bu)容易在(zai)(zai)承(cheng)擔氣體壓力(li)時同(tong)(tong)于不(bu)銹(xiu)鋼(gang)(gang)絲(si)間(jian)(jian)的交(jiao)叉(cha)式(shi)彎折而產生應(ying)力(li)或磨(mo)擦(ca)磨(mo)壞(huai)。故(gu)使用性(xing)能好(hao),能承(cheng)擔髙(gao)壓。
3)高壓膠(jiao)(jiao)管(guan)的(de)外膠(jiao)(jiao)層粘在提(ti)高層上(shang)起維護功效,一般選用氯丁膠(jiao)(jiao)。應留意避(bi)免 其脆(cui)化開裂而危害(hai)全部橡膠(jiao)(jiao)軟管(guan)的(de)使用壽命(ming)。