1、橡膠軟管總成
1)高(gao)壓(ya)(ya)(ya)(ya)膠管由內(nei)(nei)膠層(ceng)、提(ti)(ti)高(gao)層(ceng)和外(wai)膠層(ceng)構成(如(ru)圖例),內(nei)(nei)膠層(ceng)立即(ji)與液(ye)(ye)壓(ya)(ya)(ya)(ya)油(you)觸碰,故規定在(zai)長期性(xing)(xing)(xing)運行狀態下不(bu)可受(shou)液(ye)(ye)體浸蝕,能補漏。在(zai)提(ti)(ti)高(gao)層(ceng)功效下會(hui)承擔(dan)一(yi)定工作(zuo)壓(ya)(ya)(ya)(ya)力。因(yin)而,宜選(xuan)用丁腈橡膠,除塑膠粒外(wai),危(wei)害性(xing)(xing)(xing)能的(de)(de)關鍵要素也(ye)有內(nei)(nei)膠層(ceng)的(de)(de)強度(du)、薄(bo)厚(hou)和永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)量(liang)。強度(du)和永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)量(liang)對密(mi)(mi)封(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能危(wei)害非常大(da)。一(yi)般強度(du)高(gao)、縮(suo)小(xiao)后的(de)(de)永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)量(liang)小(xiao),密(mi)(mi)封(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能則越好。一(yi)般是(shi)在(zai)70~85邵(shao)氏硬度(du),縮(suo)小(xiao)永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)50%時(shi)。內(nei)(nei)膠層(ceng)薄(bo)厚(hou)建(jian)議是(shi)為(wei)1.5~2.5mm,太(tai)厚(hou)會(hui)在(zai)壓(ya)(ya)(ya)(ya)扣(kou)時(shi)提(ti)(ti)升其流動率,導致(zhi)不(bu)必要的(de)(de)膠在(zai)接頭芯套與橡膠軟(ruan)管的(de)(de)觸碰內(nei)(nei)孔內(nei)(nei)沉積,減少商(shang)品流通橫截面(mian);過(guo)薄(bo)會(hui)在(zai)壓(ya)(ya)(ya)(ya)扣(kou)時(shi)被壓(ya)(ya)(ya)(ya)裂。另外(wai)內(nei)(nei)膠層(ceng)壁厚(hou)勻稱性(xing)(xing)(xing)也(ye)很(hen)重要。假如(ru)薄(bo)厚(hou)不(bu)勻,縮(suo)小(xiao)后會(hui)導致(zhi)一(yi)面(mian)裂斷、一(yi)面(mian)堆膠。內(nei)(nei)膠層(ceng)表層(ceng)出(chu)現的(de)(de)浮銹(xiu)也(ye)是(shi)危(wei)害性(xing)(xing)(xing)能品質(zhi)的(de)(de)關鍵要素。
2)高壓(ya)膠(jiao)管(guan)關鍵借助提高層來承(cheng)受力。手工(gong)編織橡膠(jiao)軟管(guan)是(shi)(shi)靠膠(jiao)漿(jiang)與內(nei)外(wai)黏膠(jiao)粘緊,因(yin)為同一(yi)手工(gong)編織層內(nei)不(bu)銹(xiu)鋼(gang)(gang)絲中間(jian)(jian)的(de)互相(xiang)觸(chu)碰,在(zai)承(cheng)擔氣體壓(ya)力的(de)時候會因(yin)分別伸縮式不(bu)一(yi)而(er)導致(zhi)不(bu)銹(xiu)鋼(gang)(gang)絲彼此(ci)之間(jian)(jian)的(de)摩擦(ca)而(er)危害其使用性(xing)能(neng)。而(er)螺(luo)旋波紋管(guan)是(shi)(shi)由盤繞方(fang)位不(bu)一(yi)樣的(de)雙(shuang)(shuang)層產生一(yi)個(ge)工(gong)作中層,在(zai)雙(shuang)(shuang)層中間(jian)(jian)有(you)正中間(jian)(jian)膠(jiao),因(yin)而(er)同一(yi)工(gong)作中層的(de)雙(shuang)(shuang)層不(bu)銹(xiu)鋼(gang)(gang)絲中間(jian)(jian)沒有(you)交接點。因(yin)此(ci) 不(bu)容(rong)易在(zai)承(cheng)擔氣體壓(ya)力時同于不(bu)銹(xiu)鋼(gang)(gang)絲間(jian)(jian)的(de)交叉式彎折(zhe)而(er)產生應力或磨擦(ca)磨壞。故使用性(xing)能(neng)好,能(neng)承(cheng)擔髙壓(ya)。
3)高壓膠管的(de)外膠層粘在提高層上起維(wei)護功效,一(yi)般選用氯丁膠。應留(liu)意避(bi)免 其脆化開裂而危害全部(bu)橡膠軟管的(de)使用壽命。