1、橡膠軟管總成
1)高(gao)壓(ya)(ya)膠(jiao)(jiao)管由內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)、提(ti)高(gao)層(ceng)(ceng)和外膠(jiao)(jiao)層(ceng)(ceng)構成(如圖(tu)例(li)),內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)立即(ji)與液壓(ya)(ya)油觸(chu)碰,故規定在長期性(xing)運行狀態(tai)下(xia)不可受(shou)液體浸蝕,能(neng)補漏。在提(ti)高(gao)層(ceng)(ceng)功效下(xia)會(hui)承擔一定工作壓(ya)(ya)力(li)。因而(er),宜選用丁腈橡(xiang)膠(jiao)(jiao),除塑膠(jiao)(jiao)粒外,危(wei)(wei)害性(xing)能(neng)的(de)關鍵(jian)要(yao)(yao)素(su)也有(you)內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)的(de)強度、薄(bo)厚(hou)(hou)和永(yong)(yong)久(jiu)性(xing)形變(bian)(bian)(bian)量。強度和永(yong)(yong)久(jiu)性(xing)形變(bian)(bian)(bian)量對密封(feng)性(xing)性(xing)能(neng)危(wei)(wei)害非(fei)常大。一般強度高(gao)、縮(suo)小(xiao)(xiao)后的(de)永(yong)(yong)久(jiu)性(xing)形變(bian)(bian)(bian)量小(xiao)(xiao),密封(feng)性(xing)性(xing)能(neng)則越好。一般是在70~85邵氏(shi)硬(ying)度,縮(suo)小(xiao)(xiao)永(yong)(yong)久(jiu)性(xing)形變(bian)(bian)(bian)50%時。內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)薄(bo)厚(hou)(hou)建議是為1.5~2.5mm,太(tai)厚(hou)(hou)會(hui)在壓(ya)(ya)扣(kou)時提(ti)升其(qi)流動率(lv),導(dao)致不必要(yao)(yao)的(de)膠(jiao)(jiao)在接頭(tou)芯套與橡(xiang)膠(jiao)(jiao)軟管的(de)觸(chu)碰內(nei)(nei)(nei)孔內(nei)(nei)(nei)沉積,減少商品流通(tong)橫截面;過薄(bo)會(hui)在壓(ya)(ya)扣(kou)時被(bei)壓(ya)(ya)裂。另(ling)外內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)壁厚(hou)(hou)勻(yun)稱性(xing)也很重要(yao)(yao)。假(jia)如薄(bo)厚(hou)(hou)不勻(yun),縮(suo)小(xiao)(xiao)后會(hui)導(dao)致一面裂斷、一面堆膠(jiao)(jiao)。內(nei)(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)表(biao)層(ceng)(ceng)出現的(de)浮銹也是危(wei)(wei)害性(xing)能(neng)品質的(de)關鍵(jian)要(yao)(yao)素(su)。
2)高(gao)壓(ya)膠(jiao)管關鍵借助提高(gao)層(ceng)(ceng)來承(cheng)受力(li)。手工編織(zhi)橡膠(jiao)軟管是靠(kao)膠(jiao)漿(jiang)與內外(wai)黏膠(jiao)粘緊,因(yin)為(wei)同一手工編織(zhi)層(ceng)(ceng)內不(bu)(bu)銹(xiu)(xiu)鋼絲(si)中(zhong)(zhong)間(jian)(jian)的(de)互(hu)相觸碰(peng),在承(cheng)擔氣體壓(ya)力(li)的(de)時候會因(yin)分別(bie)伸縮式(shi)(shi)不(bu)(bu)一而導致不(bu)(bu)銹(xiu)(xiu)鋼絲(si)彼此之間(jian)(jian)的(de)摩擦而危害(hai)其使(shi)用性能(neng)。而螺旋波紋管是由盤繞(rao)方位不(bu)(bu)一樣的(de)雙層(ceng)(ceng)產生一個工作(zuo)(zuo)中(zhong)(zhong)層(ceng)(ceng),在雙層(ceng)(ceng)中(zhong)(zhong)間(jian)(jian)有正中(zhong)(zhong)間(jian)(jian)膠(jiao),因(yin)而同一工作(zuo)(zuo)中(zhong)(zhong)層(ceng)(ceng)的(de)雙層(ceng)(ceng)不(bu)(bu)銹(xiu)(xiu)鋼絲(si)中(zhong)(zhong)間(jian)(jian)沒有交(jiao)接點。因(yin)此 不(bu)(bu)容(rong)易在承(cheng)擔氣體壓(ya)力(li)時同于(yu)不(bu)(bu)銹(xiu)(xiu)鋼絲(si)間(jian)(jian)的(de)交(jiao)叉式(shi)(shi)彎折而產生應(ying)力(li)或磨擦磨壞。故使(shi)用性能(neng)好(hao),能(neng)承(cheng)擔髙壓(ya)。
3)高(gao)(gao)壓膠管的(de)外(wai)膠層(ceng)粘在提高(gao)(gao)層(ceng)上(shang)起維護功效(xiao),一般(ban)選用(yong)氯丁膠。應(ying)留意(yi)避(bi)免 其(qi)脆化開(kai)裂(lie)而危害(hai)全(quan)部橡膠軟管的(de)使(shi)用(yong)壽命。