高壓膠管接頭總(zong)成構(gou)造和(he)性能的關聯
1、橡膠軟管總成
1)高壓(ya)(ya)膠(jiao)(jiao)(jiao)管由內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)、提(ti)高層(ceng)(ceng)和外(wai)膠(jiao)(jiao)(jiao)層(ceng)(ceng)構(gou)成(如圖(tu)例),內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)立即與(yu)液壓(ya)(ya)油觸碰,故規定在(zai)長期性(xing)運行狀態下(xia)不可受(shou)液體浸蝕(shi),能(neng)補(bu)漏。在(zai)提(ti)高層(ceng)(ceng)功效下(xia)會(hui)承擔一定工作壓(ya)(ya)力。因而,宜選(xuan)用(yong)丁腈橡(xiang)膠(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)粒外(wai),危(wei)害(hai)性(xing)能(neng)的(de)(de)關鍵要素也有內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)的(de)(de)強度(du)(du)、薄厚和永(yong)(yong)(yong)久性(xing)形變量。強度(du)(du)和永(yong)(yong)(yong)久性(xing)形變量對(dui)密(mi)(mi)封(feng)性(xing)性(xing)能(neng)危(wei)害(hai)非常大。一般強度(du)(du)高、縮(suo)小(xiao)后的(de)(de)永(yong)(yong)(yong)久性(xing)形變量小(xiao),密(mi)(mi)封(feng)性(xing)性(xing)能(neng)則越(yue)好(hao)。一般是(shi)在(zai)70~85邵氏硬度(du)(du),縮(suo)小(xiao)永(yong)(yong)(yong)久性(xing)形變50%時。內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)薄厚建議是(shi)為1.5~2.5mm,太(tai)厚會(hui)在(zai)壓(ya)(ya)扣時提(ti)升其流動率(lv),導致不必要的(de)(de)膠(jiao)(jiao)(jiao)在(zai)接頭芯(xin)套與(yu)橡(xiang)膠(jiao)(jiao)(jiao)軟管的(de)(de)觸碰內(nei)孔內(nei)沉積,減少(shao)商品(pin)流通橫截面(mian);過薄會(hui)在(zai)壓(ya)(ya)扣時被壓(ya)(ya)裂(lie)。另外(wai)內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)壁(bi)厚勻(yun)(yun)稱性(xing)也很(hen)重(zhong)要。假(jia)如薄厚不勻(yun)(yun),縮(suo)小(xiao)后會(hui)導致一面(mian)裂(lie)斷、一面(mian)堆膠(jiao)(jiao)(jiao)。內(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)表(biao)層(ceng)(ceng)出現的(de)(de)浮銹也是(shi)危(wei)害(hai)性(xing)能(neng)品(pin)質的(de)(de)關鍵要素。
2)高(gao)壓(ya)(ya)膠管關鍵借助(zhu)提(ti)高(gao)層(ceng)來(lai)承(cheng)(cheng)受(shou)力。手工(gong)(gong)編(bian)織橡膠軟管是(shi)靠膠漿與內外黏膠粘緊(jin),因(yin)(yin)為同一(yi)(yi)手工(gong)(gong)編(bian)織層(ceng)內不(bu)銹鋼(gang)(gang)絲中(zhong)間的(de)(de)互相觸碰,在承(cheng)(cheng)擔氣(qi)體壓(ya)(ya)力的(de)(de)時候會因(yin)(yin)分(fen)別伸縮式不(bu)一(yi)(yi)而(er)導致不(bu)銹鋼(gang)(gang)絲彼(bi)此之(zhi)間的(de)(de)摩(mo)擦而(er)危害(hai)其使(shi)用(yong)性能(neng)(neng)。而(er)螺(luo)旋波紋管是(shi)由盤繞方位不(bu)一(yi)(yi)樣的(de)(de)雙(shuang)(shuang)層(ceng)產(chan)生一(yi)(yi)個工(gong)(gong)作中(zhong)層(ceng),在雙(shuang)(shuang)層(ceng)中(zhong)間有正中(zhong)間膠,因(yin)(yin)而(er)同一(yi)(yi)工(gong)(gong)作中(zhong)層(ceng)的(de)(de)雙(shuang)(shuang)層(ceng)不(bu)銹鋼(gang)(gang)絲中(zhong)間沒有交(jiao)(jiao)接點。因(yin)(yin)此 不(bu)容易在承(cheng)(cheng)擔氣(qi)體壓(ya)(ya)力時同于不(bu)銹鋼(gang)(gang)絲間的(de)(de)交(jiao)(jiao)叉式彎折而(er)產(chan)生應力或(huo)磨擦磨壞。故使(shi)用(yong)性能(neng)(neng)好,能(neng)(neng)承(cheng)(cheng)擔髙壓(ya)(ya)。
3)高壓膠(jiao)(jiao)管(guan)的外(wai)膠(jiao)(jiao)層粘在提高層上起(qi)維護功(gong)效,一般(ban)選(xuan)用(yong)氯丁膠(jiao)(jiao)。應留意避免 其(qi)脆化開裂(lie)而危害全(quan)部橡膠(jiao)(jiao)軟管(guan)的使用(yong)壽(shou)命(ming)。