1、橡膠軟管總成
1)高壓膠(jiao)(jiao)(jiao)管由內膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)、提(ti)高層(ceng)(ceng)(ceng)和外(wai)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)構成(如圖例),內膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)立即與液(ye)壓油(you)觸(chu)(chu)碰,故(gu)規定在(zai)長期(qi)性(xing)(xing)(xing)運行狀(zhuang)態下不可(ke)受(shou)液(ye)體(ti)浸蝕,能(neng)補漏。在(zai)提(ti)高層(ceng)(ceng)(ceng)功(gong)效(xiao)下會(hui)(hui)承擔一定工作壓力。因而(er),宜(yi)選用丁腈(jing)橡膠(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)粒外(wai),危害(hai)性(xing)(xing)(xing)能(neng)的(de)(de)(de)關鍵(jian)要素也(ye)有內膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)的(de)(de)(de)強度(du)、薄(bo)(bo)厚和永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)量(liang)。強度(du)和永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)量(liang)對密封(feng)(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危害(hai)非常大。一般強度(du)高、縮(suo)(suo)(suo)小(xiao)后的(de)(de)(de)永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)量(liang)小(xiao),密封(feng)(feng)性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則越好。一般是(shi)在(zai)70~85邵氏(shi)硬度(du),縮(suo)(suo)(suo)小(xiao)永(yong)久性(xing)(xing)(xing)形(xing)變(bian)(bian)50%時。內膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)薄(bo)(bo)厚建議是(shi)為1.5~2.5mm,太厚會(hui)(hui)在(zai)壓扣時提(ti)升其流動率,導(dao)(dao)致不必要的(de)(de)(de)膠(jiao)(jiao)(jiao)在(zai)接頭芯套與橡膠(jiao)(jiao)(jiao)軟管的(de)(de)(de)觸(chu)(chu)碰內孔內沉(chen)積,減少商品(pin)流通橫截面;過(guo)薄(bo)(bo)會(hui)(hui)在(zai)壓扣時被壓裂。另外(wai)內膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)壁(bi)厚勻(yun)稱(cheng)性(xing)(xing)(xing)也(ye)很重要。假如薄(bo)(bo)厚不勻(yun),縮(suo)(suo)(suo)小(xiao)后會(hui)(hui)導(dao)(dao)致一面裂斷、一面堆膠(jiao)(jiao)(jiao)。內膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)表層(ceng)(ceng)(ceng)出(chu)現的(de)(de)(de)浮銹也(ye)是(shi)危害(hai)性(xing)(xing)(xing)能(neng)品(pin)質的(de)(de)(de)關鍵(jian)要素。
2)高(gao)壓(ya)膠管(guan)關鍵借助提高(gao)層來承受力(li)(li)。手工編織橡膠軟(ruan)管(guan)是(shi)靠膠漿與(yu)內(nei)外黏(nian)膠粘緊,因(yin)(yin)為同一(yi)(yi)手工編織層內(nei)不(bu)銹鋼(gang)絲(si)中(zhong)間的互相觸(chu)碰,在承擔(dan)氣體(ti)壓(ya)力(li)(li)的時候會因(yin)(yin)分別伸縮(suo)式不(bu)一(yi)(yi)而(er)導致不(bu)銹鋼(gang)絲(si)彼此之(zhi)間的摩擦而(er)危害其使用性能。而(er)螺旋波紋管(guan)是(shi)由(you)盤(pan)繞方位不(bu)一(yi)(yi)樣的雙層產生(sheng)一(yi)(yi)個工作(zuo)中(zhong)層,在雙層中(zhong)間有正中(zhong)間膠,因(yin)(yin)而(er)同一(yi)(yi)工作(zuo)中(zhong)層的雙層不(bu)銹鋼(gang)絲(si)中(zhong)間沒有交接點。因(yin)(yin)此 不(bu)容易在承擔(dan)氣體(ti)壓(ya)力(li)(li)時同于不(bu)銹鋼(gang)絲(si)間的交叉式彎折而(er)產生(sheng)應力(li)(li)或磨(mo)擦磨(mo)壞(huai)。故使用性能好(hao),能承擔(dan)髙壓(ya)。
3)高(gao)壓膠管的外膠層粘在提高(gao)層上(shang)起維(wei)護(hu)功效,一般選用(yong)(yong)氯丁(ding)膠。應留意避免 其(qi)脆化(hua)開裂而危害(hai)全部橡膠軟管的使用(yong)(yong)壽命。