1、橡膠軟管總成
1)高(gao)壓(ya)(ya)(ya)膠(jiao)(jiao)管(guan)由內(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)、提高(gao)層(ceng)(ceng)(ceng)和(he)外(wai)膠(jiao)(jiao)層(ceng)(ceng)(ceng)構成(如圖例),內(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)立即與液壓(ya)(ya)(ya)油(you)觸(chu)碰(peng),故(gu)規定在(zai)(zai)長期性(xing)(xing)(xing)運行狀態下不可受液體浸(jin)蝕,能(neng)補漏。在(zai)(zai)提高(gao)層(ceng)(ceng)(ceng)功效下會(hui)承擔一(yi)定工作壓(ya)(ya)(ya)力。因而(er),宜選(xuan)用(yong)丁腈橡膠(jiao)(jiao),除塑膠(jiao)(jiao)粒外(wai),危害(hai)性(xing)(xing)(xing)能(neng)的(de)關鍵(jian)要(yao)(yao)素(su)也有內(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)的(de)強度(du)、薄厚和(he)永久(jiu)性(xing)(xing)(xing)形變量(liang)。強度(du)和(he)永久(jiu)性(xing)(xing)(xing)形變量(liang)對密(mi)封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危害(hai)非(fei)常大。一(yi)般強度(du)高(gao)、縮(suo)小后(hou)的(de)永久(jiu)性(xing)(xing)(xing)形變量(liang)小,密(mi)封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則(ze)越(yue)好(hao)。一(yi)般是(shi)在(zai)(zai)70~85邵氏硬度(du),縮(suo)小永久(jiu)性(xing)(xing)(xing)形變50%時(shi)(shi)。內(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)薄厚建議是(shi)為(wei)1.5~2.5mm,太厚會(hui)在(zai)(zai)壓(ya)(ya)(ya)扣(kou)時(shi)(shi)提升其流(liu)動(dong)率,導(dao)致(zhi)不必要(yao)(yao)的(de)膠(jiao)(jiao)在(zai)(zai)接頭芯(xin)套與橡膠(jiao)(jiao)軟管(guan)的(de)觸(chu)碰(peng)內(nei)(nei)孔內(nei)(nei)沉積(ji),減少(shao)商(shang)品(pin)流(liu)通(tong)橫截面(mian);過薄會(hui)在(zai)(zai)壓(ya)(ya)(ya)扣(kou)時(shi)(shi)被壓(ya)(ya)(ya)裂(lie)。另外(wai)內(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)壁厚勻稱性(xing)(xing)(xing)也很重要(yao)(yao)。假如薄厚不勻,縮(suo)小后(hou)會(hui)導(dao)致(zhi)一(yi)面(mian)裂(lie)斷(duan)、一(yi)面(mian)堆膠(jiao)(jiao)。內(nei)(nei)膠(jiao)(jiao)層(ceng)(ceng)(ceng)表層(ceng)(ceng)(ceng)出現的(de)浮銹也是(shi)危害(hai)性(xing)(xing)(xing)能(neng)品(pin)質的(de)關鍵(jian)要(yao)(yao)素(su)。
2)高壓膠管關(guan)鍵借助提高層(ceng)(ceng)來承(cheng)(cheng)受力(li)。手工編織(zhi)橡膠軟管是靠膠漿與內(nei)外黏膠粘緊,因為(wei)同一手工編織(zhi)層(ceng)(ceng)內(nei)不(bu)(bu)銹鋼(gang)絲中間的互相觸(chu)碰,在承(cheng)(cheng)擔氣體(ti)壓力(li)的時(shi)(shi)候會因分別伸縮(suo)式不(bu)(bu)一而導致不(bu)(bu)銹鋼(gang)絲彼此之(zhi)間的摩(mo)擦而危害其(qi)使(shi)用(yong)性能。而螺旋波(bo)紋管是由盤繞方位不(bu)(bu)一樣的雙層(ceng)(ceng)產生(sheng)一個工作(zuo)中層(ceng)(ceng),在雙層(ceng)(ceng)中間有(you)正中間膠,因而同一工作(zuo)中層(ceng)(ceng)的雙層(ceng)(ceng)不(bu)(bu)銹鋼(gang)絲中間沒有(you)交接點。因此 不(bu)(bu)容易在承(cheng)(cheng)擔氣體(ti)壓力(li)時(shi)(shi)同于不(bu)(bu)銹鋼(gang)絲間的交叉(cha)式彎折(zhe)而產生(sheng)應力(li)或磨(mo)擦磨(mo)壞。故(gu)使(shi)用(yong)性能好,能承(cheng)(cheng)擔髙壓。
3)高(gao)壓膠(jiao)管的外膠(jiao)層粘在提高(gao)層上起維護功(gong)效,一般選用氯丁膠(jiao)。應留意避免 其脆(cui)化開裂而危害全(quan)部橡膠(jiao)軟管的使(shi)用壽命。