高壓膠管接頭總成構造(zao)和性(xing)能的(de)關聯
1、橡膠軟管總成
1)高(gao)(gao)壓(ya)膠(jiao)(jiao)(jiao)(jiao)管由內(nei)膠(jiao)(jiao)(jiao)(jiao)層、提高(gao)(gao)層和外(wai)膠(jiao)(jiao)(jiao)(jiao)層構成(如圖(tu)例),內(nei)膠(jiao)(jiao)(jiao)(jiao)層立即與(yu)液壓(ya)油觸碰,故規定在長期(qi)性(xing)(xing)(xing)運行狀態(tai)下(xia)不(bu)可受液體浸蝕,能(neng)補(bu)漏。在提高(gao)(gao)層功效下(xia)會(hui)(hui)承擔一(yi)(yi)(yi)定工(gong)作壓(ya)力。因而,宜選用丁(ding)腈橡膠(jiao)(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)(jiao)粒外(wai),危(wei)(wei)害性(xing)(xing)(xing)能(neng)的(de)(de)關(guan)鍵要素(su)也(ye)有內(nei)膠(jiao)(jiao)(jiao)(jiao)層的(de)(de)強度(du)、薄(bo)厚(hou)和永久(jiu)性(xing)(xing)(xing)形(xing)變量。強度(du)和永久(jiu)性(xing)(xing)(xing)形(xing)變量對密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危(wei)(wei)害非常大。一(yi)(yi)(yi)般強度(du)高(gao)(gao)、縮(suo)小后的(de)(de)永久(jiu)性(xing)(xing)(xing)形(xing)變量小,密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則(ze)越好。一(yi)(yi)(yi)般是在70~85邵氏(shi)硬(ying)度(du),縮(suo)小永久(jiu)性(xing)(xing)(xing)形(xing)變50%時(shi)(shi)。內(nei)膠(jiao)(jiao)(jiao)(jiao)層薄(bo)厚(hou)建議是為1.5~2.5mm,太厚(hou)會(hui)(hui)在壓(ya)扣時(shi)(shi)提升其流動(dong)率(lv),導(dao)致(zhi)不(bu)必要的(de)(de)膠(jiao)(jiao)(jiao)(jiao)在接頭芯套與(yu)橡膠(jiao)(jiao)(jiao)(jiao)軟(ruan)管的(de)(de)觸碰內(nei)孔(kong)內(nei)沉積(ji),減少商品流通(tong)橫(heng)截(jie)面(mian)(mian);過薄(bo)會(hui)(hui)在壓(ya)扣時(shi)(shi)被壓(ya)裂。另外(wai)內(nei)膠(jiao)(jiao)(jiao)(jiao)層壁厚(hou)勻稱性(xing)(xing)(xing)也(ye)很重要。假如薄(bo)厚(hou)不(bu)勻,縮(suo)小后會(hui)(hui)導(dao)致(zhi)一(yi)(yi)(yi)面(mian)(mian)裂斷、一(yi)(yi)(yi)面(mian)(mian)堆膠(jiao)(jiao)(jiao)(jiao)。內(nei)膠(jiao)(jiao)(jiao)(jiao)層表層出現的(de)(de)浮(fu)銹也(ye)是危(wei)(wei)害性(xing)(xing)(xing)能(neng)品質的(de)(de)關(guan)鍵要素(su)。
2)高(gao)壓(ya)(ya)膠(jiao)管(guan)關鍵借(jie)助提(ti)高(gao)層(ceng)(ceng)來承(cheng)受力(li)(li)(li)。手工編織(zhi)橡膠(jiao)軟(ruan)管(guan)是靠(kao)膠(jiao)漿與內(nei)外黏膠(jiao)粘緊,因(yin)為(wei)同(tong)(tong)一(yi)(yi)手工編織(zhi)層(ceng)(ceng)內(nei)不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲(si)中(zhong)間(jian)(jian)的互相觸碰(peng),在(zai)承(cheng)擔氣(qi)體壓(ya)(ya)力(li)(li)(li)的時候會因(yin)分別伸縮式(shi)不(bu)一(yi)(yi)而(er)(er)導致不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲(si)彼此(ci)之間(jian)(jian)的摩擦而(er)(er)危害其使用(yong)性(xing)能。而(er)(er)螺旋波紋(wen)管(guan)是由盤繞方位(wei)不(bu)一(yi)(yi)樣的雙(shuang)層(ceng)(ceng)產生一(yi)(yi)個工作(zuo)(zuo)中(zhong)層(ceng)(ceng),在(zai)雙(shuang)層(ceng)(ceng)中(zhong)間(jian)(jian)有(you)正中(zhong)間(jian)(jian)膠(jiao),因(yin)而(er)(er)同(tong)(tong)一(yi)(yi)工作(zuo)(zuo)中(zhong)層(ceng)(ceng)的雙(shuang)層(ceng)(ceng)不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲(si)中(zhong)間(jian)(jian)沒有(you)交(jiao)接點。因(yin)此(ci) 不(bu)容易在(zai)承(cheng)擔氣(qi)體壓(ya)(ya)力(li)(li)(li)時同(tong)(tong)于不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲(si)間(jian)(jian)的交(jiao)叉式(shi)彎折而(er)(er)產生應力(li)(li)(li)或(huo)磨(mo)擦磨(mo)壞。故使用(yong)性(xing)能好,能承(cheng)擔髙壓(ya)(ya)。
3)高(gao)壓膠(jiao)管的外膠(jiao)層粘在提高(gao)層上起維(wei)護功效(xiao),一般選用(yong)氯(lv)丁膠(jiao)。應留(liu)意避免 其(qi)脆化開裂(lie)而危害全部(bu)橡膠(jiao)軟管的使用(yong)壽命。