1、橡膠軟管總成
1)高壓(ya)膠(jiao)(jiao)管(guan)由內(nei)膠(jiao)(jiao)層(ceng)、提(ti)高層(ceng)和外膠(jiao)(jiao)層(ceng)構成(cheng)(如(ru)圖例(li)),內(nei)膠(jiao)(jiao)層(ceng)立(li)即與液壓(ya)油(you)觸(chu)(chu)碰,故規定在(zai)長期性(xing)(xing)(xing)運行(xing)狀態下(xia)不可受液體浸蝕,能(neng)補漏。在(zai)提(ti)高層(ceng)功效下(xia)會(hui)承擔一定工作壓(ya)力。因(yin)而,宜選用丁腈橡膠(jiao)(jiao),除塑膠(jiao)(jiao)粒外,危(wei)害性(xing)(xing)(xing)能(neng)的(de)(de)關(guan)鍵要(yao)(yao)素(su)也(ye)有內(nei)膠(jiao)(jiao)層(ceng)的(de)(de)強(qiang)度、薄(bo)厚(hou)和永(yong)(yong)久性(xing)(xing)(xing)形(xing)變量。強(qiang)度和永(yong)(yong)久性(xing)(xing)(xing)形(xing)變量對密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危(wei)害非常大。一般強(qiang)度高、縮小(xiao)后的(de)(de)永(yong)(yong)久性(xing)(xing)(xing)形(xing)變量小(xiao),密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則(ze)越(yue)好。一般是在(zai)70~85邵(shao)氏硬(ying)度,縮小(xiao)永(yong)(yong)久性(xing)(xing)(xing)形(xing)變50%時。內(nei)膠(jiao)(jiao)層(ceng)薄(bo)厚(hou)建議(yi)是為(wei)1.5~2.5mm,太厚(hou)會(hui)在(zai)壓(ya)扣(kou)時提(ti)升其流動率(lv),導致不必要(yao)(yao)的(de)(de)膠(jiao)(jiao)在(zai)接頭芯套與橡膠(jiao)(jiao)軟(ruan)管(guan)的(de)(de)觸(chu)(chu)碰內(nei)孔內(nei)沉積,減少商(shang)品流通橫(heng)截面(mian)(mian);過薄(bo)會(hui)在(zai)壓(ya)扣(kou)時被壓(ya)裂(lie)。另外內(nei)膠(jiao)(jiao)層(ceng)壁厚(hou)勻稱性(xing)(xing)(xing)也(ye)很重(zhong)要(yao)(yao)。假如(ru)薄(bo)厚(hou)不勻,縮小(xiao)后會(hui)導致一面(mian)(mian)裂(lie)斷、一面(mian)(mian)堆(dui)膠(jiao)(jiao)。內(nei)膠(jiao)(jiao)層(ceng)表層(ceng)出(chu)現的(de)(de)浮銹(xiu)也(ye)是危(wei)害性(xing)(xing)(xing)能(neng)品質的(de)(de)關(guan)鍵要(yao)(yao)素(su)。
2)高壓(ya)(ya)膠(jiao)管(guan)關鍵借助提(ti)高層(ceng)來(lai)承(cheng)受力。手工編(bian)織(zhi)橡膠(jiao)軟管(guan)是(shi)靠(kao)膠(jiao)漿與(yu)內外(wai)黏膠(jiao)粘緊,因為同(tong)一手工編(bian)織(zhi)層(ceng)內不(bu)(bu)銹(xiu)鋼(gang)(gang)絲(si)中(zhong)間的(de)(de)互相觸(chu)碰,在承(cheng)擔(dan)氣體(ti)壓(ya)(ya)力的(de)(de)時候會因分別伸縮式不(bu)(bu)一而導致不(bu)(bu)銹(xiu)鋼(gang)(gang)絲(si)彼此(ci)之間的(de)(de)摩(mo)擦而危害其使(shi)(shi)用性能。而螺旋波紋(wen)管(guan)是(shi)由盤繞方位(wei)不(bu)(bu)一樣的(de)(de)雙(shuang)層(ceng)產生(sheng)一個工作中(zhong)層(ceng),在雙(shuang)層(ceng)中(zhong)間有正中(zhong)間膠(jiao),因而同(tong)一工作中(zhong)層(ceng)的(de)(de)雙(shuang)層(ceng)不(bu)(bu)銹(xiu)鋼(gang)(gang)絲(si)中(zhong)間沒有交接點。因此(ci) 不(bu)(bu)容易在承(cheng)擔(dan)氣體(ti)壓(ya)(ya)力時同(tong)于不(bu)(bu)銹(xiu)鋼(gang)(gang)絲(si)間的(de)(de)交叉式彎折而產生(sheng)應(ying)力或磨(mo)擦磨(mo)壞。故(gu)使(shi)(shi)用性能好,能承(cheng)擔(dan)髙(gao)壓(ya)(ya)。
3)高壓膠管(guan)的外(wai)膠層(ceng)(ceng)粘在提高層(ceng)(ceng)上起維護功效,一般選(xuan)用氯丁膠。應留意避免 其脆化開裂(lie)而危害全部橡膠軟管(guan)的使(shi)用壽命。