1、橡膠軟管總成
1)高壓膠(jiao)管(guan)由內(nei)(nei)膠(jiao)層、提(ti)高層和外膠(jiao)層構成(如圖例),內(nei)(nei)膠(jiao)層立即(ji)與液壓油觸碰,故規定在(zai)長期性(xing)(xing)(xing)(xing)運(yun)行狀態下不可受(shou)液體浸蝕,能(neng)補(bu)漏。在(zai)提(ti)高層功效下會(hui)承擔一(yi)(yi)定工(gong)作壓力。因而,宜(yi)選用丁(ding)腈橡膠(jiao),除塑膠(jiao)粒外,危(wei)害(hai)性(xing)(xing)(xing)(xing)能(neng)的關鍵要(yao)(yao)(yao)素(su)也(ye)有內(nei)(nei)膠(jiao)層的強(qiang)度(du)、薄(bo)厚(hou)(hou)和永久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)量。強(qiang)度(du)和永久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)量對密(mi)封性(xing)(xing)(xing)(xing)性(xing)(xing)(xing)(xing)能(neng)危(wei)害(hai)非(fei)常(chang)大。一(yi)(yi)般強(qiang)度(du)高、縮(suo)(suo)小后(hou)(hou)的永久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)量小,密(mi)封性(xing)(xing)(xing)(xing)性(xing)(xing)(xing)(xing)能(neng)則越好。一(yi)(yi)般是(shi)在(zai)70~85邵氏硬(ying)度(du),縮(suo)(suo)小永久(jiu)性(xing)(xing)(xing)(xing)形(xing)變(bian)50%時。內(nei)(nei)膠(jiao)層薄(bo)厚(hou)(hou)建議是(shi)為1.5~2.5mm,太厚(hou)(hou)會(hui)在(zai)壓扣(kou)時提(ti)升(sheng)其流動率,導致(zhi)不必要(yao)(yao)(yao)的膠(jiao)在(zai)接頭芯套與橡膠(jiao)軟(ruan)管(guan)的觸碰內(nei)(nei)孔(kong)內(nei)(nei)沉積,減(jian)少(shao)商品(pin)流通橫截面(mian);過薄(bo)會(hui)在(zai)壓扣(kou)時被壓裂。另外內(nei)(nei)膠(jiao)層壁厚(hou)(hou)勻(yun)稱(cheng)性(xing)(xing)(xing)(xing)也(ye)很(hen)重要(yao)(yao)(yao)。假如薄(bo)厚(hou)(hou)不勻(yun),縮(suo)(suo)小后(hou)(hou)會(hui)導致(zhi)一(yi)(yi)面(mian)裂斷(duan)、一(yi)(yi)面(mian)堆膠(jiao)。內(nei)(nei)膠(jiao)層表層出現的浮銹(xiu)也(ye)是(shi)危(wei)害(hai)性(xing)(xing)(xing)(xing)能(neng)品(pin)質(zhi)的關鍵要(yao)(yao)(yao)素(su)。
2)高壓(ya)膠管關(guan)鍵(jian)借(jie)助(zhu)提(ti)高層(ceng)(ceng)來承受力(li)。手工(gong)編(bian)(bian)織(zhi)橡膠軟管是(shi)靠(kao)膠漿與內外黏膠粘緊(jin),因為(wei)同一(yi)(yi)手工(gong)編(bian)(bian)織(zhi)層(ceng)(ceng)內不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲中(zhong)間(jian)(jian)的(de)互相觸(chu)碰,在承擔(dan)氣(qi)體壓(ya)力(li)的(de)時候會(hui)因分別伸縮(suo)式不(bu)一(yi)(yi)而(er)導致不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲彼此(ci)之間(jian)(jian)的(de)摩(mo)擦而(er)危害其使用性能(neng)。而(er)螺旋(xuan)波紋管是(shi)由(you)盤繞(rao)方位(wei)不(bu)一(yi)(yi)樣的(de)雙(shuang)層(ceng)(ceng)產生一(yi)(yi)個工(gong)作中(zhong)層(ceng)(ceng),在雙(shuang)層(ceng)(ceng)中(zhong)間(jian)(jian)有(you)正中(zhong)間(jian)(jian)膠,因而(er)同一(yi)(yi)工(gong)作中(zhong)層(ceng)(ceng)的(de)雙(shuang)層(ceng)(ceng)不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲中(zhong)間(jian)(jian)沒有(you)交接點(dian)。因此(ci) 不(bu)容(rong)易在承擔(dan)氣(qi)體壓(ya)力(li)時同于不(bu)銹(xiu)(xiu)(xiu)鋼(gang)絲間(jian)(jian)的(de)交叉式彎折而(er)產生應力(li)或磨擦磨壞。故(gu)使用性能(neng)好(hao),能(neng)承擔(dan)髙壓(ya)。
3)高(gao)壓膠管(guan)的外膠層粘在提(ti)高(gao)層上起(qi)維護(hu)功效,一(yi)般選用氯丁膠。應留意避免(mian) 其脆化(hua)開裂而危(wei)害全(quan)部橡膠軟管(guan)的使用壽命。