1、橡膠軟管總成
1)高(gao)(gao)壓(ya)(ya)膠(jiao)(jiao)(jiao)管(guan)(guan)由內(nei)(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)、提(ti)高(gao)(gao)層(ceng)(ceng)(ceng)和外(wai)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)構成(如圖例),內(nei)(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)立(li)即與液壓(ya)(ya)油觸碰,故規定在(zai)長期性(xing)(xing)(xing)運(yun)行狀(zhuang)態下(xia)不可受液體(ti)浸蝕,能(neng)補(bu)漏。在(zai)提(ti)高(gao)(gao)層(ceng)(ceng)(ceng)功效下(xia)會(hui)承擔一定工作壓(ya)(ya)力。因(yin)而(er),宜選用丁腈橡膠(jiao)(jiao)(jiao),除塑膠(jiao)(jiao)(jiao)粒外(wai),危(wei)害(hai)性(xing)(xing)(xing)能(neng)的關鍵(jian)要(yao)素也有內(nei)(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)的強(qiang)度、薄(bo)厚(hou)(hou)和永(yong)久性(xing)(xing)(xing)形(xing)(xing)變(bian)量(liang)。強(qiang)度和永(yong)久性(xing)(xing)(xing)形(xing)(xing)變(bian)量(liang)對(dui)密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)危(wei)害(hai)非常大(da)。一般強(qiang)度高(gao)(gao)、縮(suo)小(xiao)后的永(yong)久性(xing)(xing)(xing)形(xing)(xing)變(bian)量(liang)小(xiao),密封性(xing)(xing)(xing)性(xing)(xing)(xing)能(neng)則越好。一般是(shi)在(zai)70~85邵氏(shi)硬度,縮(suo)小(xiao)永(yong)久性(xing)(xing)(xing)形(xing)(xing)變(bian)50%時(shi)。內(nei)(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)薄(bo)厚(hou)(hou)建議是(shi)為1.5~2.5mm,太厚(hou)(hou)會(hui)在(zai)壓(ya)(ya)扣時(shi)提(ti)升其流動率,導(dao)(dao)致(zhi)不必要(yao)的膠(jiao)(jiao)(jiao)在(zai)接頭芯套(tao)與橡膠(jiao)(jiao)(jiao)軟(ruan)管(guan)(guan)的觸碰內(nei)(nei)(nei)孔內(nei)(nei)(nei)沉積,減(jian)少商品流通橫(heng)截面(mian);過薄(bo)會(hui)在(zai)壓(ya)(ya)扣時(shi)被(bei)壓(ya)(ya)裂(lie)。另外(wai)內(nei)(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)壁(bi)厚(hou)(hou)勻(yun)稱性(xing)(xing)(xing)也很(hen)重要(yao)。假(jia)如薄(bo)厚(hou)(hou)不勻(yun),縮(suo)小(xiao)后會(hui)導(dao)(dao)致(zhi)一面(mian)裂(lie)斷、一面(mian)堆膠(jiao)(jiao)(jiao)。內(nei)(nei)(nei)膠(jiao)(jiao)(jiao)層(ceng)(ceng)(ceng)表層(ceng)(ceng)(ceng)出現的浮銹也是(shi)危(wei)害(hai)性(xing)(xing)(xing)能(neng)品質(zhi)的關鍵(jian)要(yao)素。
2)高壓(ya)膠管關鍵借助提高層(ceng)來承受力(li)(li)。手(shou)工編(bian)織橡膠軟管是靠膠漿與內(nei)外黏膠粘緊,因為(wei)同一手(shou)工編(bian)織層(ceng)內(nei)不(bu)銹(xiu)鋼絲(si)中間(jian)的(de)互相觸碰,在(zai)承擔(dan)氣(qi)體壓(ya)力(li)(li)的(de)時(shi)候會因分別伸(shen)縮式不(bu)一而(er)導致不(bu)銹(xiu)鋼絲(si)彼此之間(jian)的(de)摩擦而(er)危害其使用性能。而(er)螺旋(xuan)波紋管是由盤繞方位(wei)不(bu)一樣的(de)雙層(ceng)產生一個工作(zuo)中層(ceng),在(zai)雙層(ceng)中間(jian)有(you)正(zheng)中間(jian)膠,因而(er)同一工作(zuo)中層(ceng)的(de)雙層(ceng)不(bu)銹(xiu)鋼絲(si)中間(jian)沒有(you)交接點。因此 不(bu)容易在(zai)承擔(dan)氣(qi)體壓(ya)力(li)(li)時(shi)同于不(bu)銹(xiu)鋼絲(si)間(jian)的(de)交叉式彎折而(er)產生應力(li)(li)或磨(mo)擦磨(mo)壞。故使用性能好,能承擔(dan)髙壓(ya)。
3)高(gao)壓膠(jiao)管的外(wai)膠(jiao)層粘在提高(gao)層上起(qi)維護功效,一般選用(yong)氯丁膠(jiao)。應(ying)留意避免 其脆化開裂而危害全部橡(xiang)膠(jiao)軟管的使用(yong)壽命。