高壓膠管接頭總(zong)成構造和性能的關(guan)聯(lian)
1、橡膠軟管總成
1)高(gao)壓膠(jiao)(jiao)管由內膠(jiao)(jiao)層(ceng)(ceng)、提(ti)高(gao)層(ceng)(ceng)和(he)(he)外膠(jiao)(jiao)層(ceng)(ceng)構成(如圖例(li)),內膠(jiao)(jiao)層(ceng)(ceng)立即與液壓油觸碰,故規(gui)定在(zai)長期性運行狀(zhuang)態下(xia)不可受液體浸蝕,能補漏。在(zai)提(ti)高(gao)層(ceng)(ceng)功(gong)效下(xia)會(hui)(hui)承擔一定工作(zuo)壓力。因而,宜選(xuan)用丁腈橡(xiang)膠(jiao)(jiao),除塑膠(jiao)(jiao)粒外,危(wei)害性能的(de)(de)(de)關鍵要(yao)素也有內膠(jiao)(jiao)層(ceng)(ceng)的(de)(de)(de)強(qiang)度(du)(du)、薄(bo)厚(hou)和(he)(he)永(yong)久(jiu)性形變(bian)量。強(qiang)度(du)(du)和(he)(he)永(yong)久(jiu)性形變(bian)量對密封性性能危(wei)害非常大(da)。一般強(qiang)度(du)(du)高(gao)、縮小后(hou)的(de)(de)(de)永(yong)久(jiu)性形變(bian)量小,密封性性能則越好。一般是(shi)(shi)在(zai)70~85邵氏硬(ying)度(du)(du),縮小永(yong)久(jiu)性形變(bian)50%時(shi)。內膠(jiao)(jiao)層(ceng)(ceng)薄(bo)厚(hou)建議是(shi)(shi)為(wei)1.5~2.5mm,太厚(hou)會(hui)(hui)在(zai)壓扣時(shi)提(ti)升其流(liu)動率,導致(zhi)(zhi)不必(bi)要(yao)的(de)(de)(de)膠(jiao)(jiao)在(zai)接頭芯(xin)套與橡(xiang)膠(jiao)(jiao)軟管的(de)(de)(de)觸碰內孔內沉(chen)積,減(jian)少商(shang)品流(liu)通(tong)橫截面(mian);過薄(bo)會(hui)(hui)在(zai)壓扣時(shi)被(bei)壓裂。另外內膠(jiao)(jiao)層(ceng)(ceng)壁厚(hou)勻稱性也很(hen)重要(yao)。假如薄(bo)厚(hou)不勻,縮小后(hou)會(hui)(hui)導致(zhi)(zhi)一面(mian)裂斷、一面(mian)堆膠(jiao)(jiao)。內膠(jiao)(jiao)層(ceng)(ceng)表層(ceng)(ceng)出現的(de)(de)(de)浮銹也是(shi)(shi)危(wei)害性能品質的(de)(de)(de)關鍵要(yao)素。
2)高壓(ya)膠(jiao)(jiao)管(guan)關鍵(jian)借助(zhu)提高層(ceng)(ceng)(ceng)來承(cheng)(cheng)受(shou)力(li)。手工(gong)編(bian)織(zhi)橡膠(jiao)(jiao)軟管(guan)是(shi)(shi)靠膠(jiao)(jiao)漿與內外黏膠(jiao)(jiao)粘緊,因(yin)為同一手工(gong)編(bian)織(zhi)層(ceng)(ceng)(ceng)內不(bu)(bu)銹(xiu)(xiu)鋼絲(si)中(zhong)間(jian)的(de)(de)互相觸碰,在(zai)(zai)承(cheng)(cheng)擔(dan)氣(qi)體壓(ya)力(li)的(de)(de)時候會因(yin)分別伸縮式(shi)不(bu)(bu)一而(er)導(dao)致不(bu)(bu)銹(xiu)(xiu)鋼絲(si)彼此(ci)(ci)之間(jian)的(de)(de)摩擦而(er)危(wei)害其使(shi)用(yong)性能。而(er)螺旋波紋管(guan)是(shi)(shi)由盤繞方位不(bu)(bu)一樣的(de)(de)雙層(ceng)(ceng)(ceng)產生(sheng)一個工(gong)作中(zhong)層(ceng)(ceng)(ceng),在(zai)(zai)雙層(ceng)(ceng)(ceng)中(zhong)間(jian)有正(zheng)中(zhong)間(jian)膠(jiao)(jiao),因(yin)而(er)同一工(gong)作中(zhong)層(ceng)(ceng)(ceng)的(de)(de)雙層(ceng)(ceng)(ceng)不(bu)(bu)銹(xiu)(xiu)鋼絲(si)中(zhong)間(jian)沒有交接點(dian)。因(yin)此(ci)(ci) 不(bu)(bu)容(rong)易在(zai)(zai)承(cheng)(cheng)擔(dan)氣(qi)體壓(ya)力(li)時同于(yu)不(bu)(bu)銹(xiu)(xiu)鋼絲(si)間(jian)的(de)(de)交叉式(shi)彎折而(er)產生(sheng)應力(li)或(huo)磨擦磨壞。故使(shi)用(yong)性能好,能承(cheng)(cheng)擔(dan)髙壓(ya)。
3)高壓膠(jiao)(jiao)管的(de)外膠(jiao)(jiao)層粘在提高層上(shang)起(qi)維護功效(xiao),一般選用(yong)氯丁膠(jiao)(jiao)。應留(liu)意避免 其脆化開裂(lie)而危(wei)害全部橡膠(jiao)(jiao)軟管的(de)使用(yong)壽命(ming)。